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Industrial Automation.
End of Line Testing.
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MEL Systems and Services ltd. (MELSS) offer Successful end-of-line test systems that can stimulate,
measure, and validate the functionality of automotive electronic control units, mechanical parts, and systems.
Important factors include high test throughput, test completeness, and low system and upgrade costs.
Any industry producing high volume of output, require to comply with test completeness. We have End of Line
Testing platform which is modular and offer complete reliability. Additionally, the platform we offer an extensive array of options for testing actuators, sensors, and ECUs.
Our end of line platform also provide connectivity to specialty load systems and instrumentation.
We Perform…Agency compliance testing ensures that the product meets the standard safety and quality guidelines.
Analytical laboratory testing assists in quality control, failure investigation, and research and development.
Automated optical inspection analyze a PCB to locate defects, including broken traces, excess solder, etching problems, or improper hole registration with a help of a computer.
Environmental testing simulates a product’s intended environment. Environmental tests may vary the environ-ment’s temperature, humidity, and vibration to test the product’s resistance.
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Weighing and Batching
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Product quality
Weighing accuracy
Increase productivity
Process optimisation
Report generation
Ensured safety
In order to achieve all the above in the manufacturing industry, MELSS offers customised Automatic Batching solutions.
We provide batching systems by integrating and controlling storage, loading and unloading mechanisms with a programmable logic controller (PLC) and by using a SCADA/HMI.
Weighing and Batching systems are critical in many fields of industrial production, and MELSS’ solutions in this area cater to the wide range of industries and their specific batching requirements with absolute reliability and maximum precision.
The comprehensive range of products and systems for weighing and batching technologies from MELSS help to solve almost any weighing task flawlessly, including belt weighing systems, weigh feeders, container scales, even batching systems. Whatever the industry, our weighing technology makes a decisive contribution toward meeting quality, cost and deadline targets.
- Product quality
- Weighing accuracy
- Increase productivity
- Process optimisation
- Report generation
- Ensured safety
In order to achieve all the above in the manufacturing industry, MELSS offers customised Automatic Batching solutions.
We provide batching systems by integrating and controlling storage, loading and unloading mechanisms with a programmable logic controller (PLC) and by using a SCADA/HMI.
Manufacturing is carried out using leading-edge technology and factory-tested raw materials, and a series of stringent inspections under surveillance is also performed on the entire range of products to ensure complete freedom from defects.
Benefits
- Compact Design
- Reliability
- Durable
Any process involving proportional mix of 2 or more ingredients can be achieved by incorporating a Batch Weighing System.
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MES Software
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Historically most of the challenges faced in the shop floor are specific point issues that were resolved by building a system/process that is linked to a control system and software. These specific solutions built over a period of time may not fit into the organisation’s overall information technology policy and plan. Another major challenge in maintaining software based decision support system is the full upheaval in the IT technology compared with the changes in the core technology of the organisation.
For the last three decades, MELSS has worked with multi-segment clients in the Engineering, Manufacturing and Commercial space. This experience combined with a strong multi-disciplinary focus, technology and application strength has helped provide industry specific solutions that are user-friendly, cost effective and upgradable with faster go-to market.
MELSS has combined the expertise of the built-in software with the understanding of the process and its challenges in today’s environment to provide integrated and value added software solutions for the shop floor in the manufacturing market. These solutions are designed to be in line with the current challenges that the production and quality engineers face in their work environment.
MELSS provides the following software based solutions to the manufacturing shop floor
- Production information management system (PIMS)
- Traceability and genealogy
- Data acquisition system
- Poka-yoke system
- Track and trace system
- OEE status display and analysis
- SCADA
- Remote monitoring and control system
- Production status display/Floor display system
- Work instruction management system
- Production scheduling
- WIP tracking
- Equipment calibration and maintenance tracking
The inputs to the software system is acquired from various systems like
- CNC controller
- PLC control system
- DCS control system
- Stand-alone micro controllers
- Computers – Program output/Manual input
- Data acquisition system for electrical and other physical parameters
- Barcode, RFID or serial numbers for discrete unit inputs
- Instrument integration
The objective of implementing these software solutions is to ensure that the information flow on the production planning process is reaching supervisors and assembly line operators. The feedback of the machine and the operation are taken into the system for further evaluation and decision making process.
There are quick and efficient escalation systems for events like material unavailability, quality defect and machine breakdown.
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PLC And Control Systems
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The process involved in understanding the system and offering solutions are
- System study
- System configuration & basic design
- Detailed engineering
- Product procurement
- Manufacturing & Assembly
- Installation, integration and testing
- Commissioning and trial runs
MELSS has experience and has successfully implemented several projects with different PLC and SCADA solutions from industry leaders such as Allen Bradley (Rockwell Automation), Siemens, Schneider, GE, Mitsubishi and Omron.
Industry segments for which multiple solutions have been implemented are
- Automotive and auto components
- Tyre & Rubber
- Chemicals, fertilisers and pesticides
- Refractories
- Friction material
- Water and waste water
- Ferro-alloy
- Ceramics & Insulators
- Animal feed
The solutions provided are
- Material handling
- Weighing automation
- Batching systems
- Bagging & Packaging
- Assembly automation
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