Metso India Private Limited

Begumpet, Hyderabad, Telangana
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Company Factsheet

Nature of Business
Service Provider

Legal Status of Firm
Private Limited Company

GST No.
36AAACS3407L1ZD

Metso is a global supplier of technology and services to customers in the process industries, including mining, construction, pulp and paper, power, and oil and gas.

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Products & Services

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Fluid Bed Electric Heaters

Ball Bearing

Fluid bed electric sand heater is a compact fluid bed system capable of heating small particle sized material. Designed to operate in lower through-put applications where traditional fluid bed technology is more costly, the electric heater has a low operating cost with no moving parts other than a fluidizing fan.

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Neles Capping Valve Series PZ

Ball Bearing

Metso’s Neles ® series PZ capping valve offers a solution for automatic opening and closing of batch digester for chip fill. Capping valve increases considerably digester chip fill process efficiency and operator safety. Metso

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Spare And Wear Parts For Conveyors

Ball Bearing
Wouldn’t it be more efficient to have one supplier for all your conveyor needs? Metso provides just that, with the most complete and versatile range of conveyor spare parts on the market to maximize the efficiency and safety of your conveyor operations. Whatever conveyor structure you operate, we have everything you need.
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Cone Crusher Wear Parts

Ball Bearing
Increased uptime with long lasting parts1Features

Cone crusher manganese wear parts ensure the highest possible wear life is combined with mechanical reliability and numerous mounting possibilities. Thanks to the accurately balanced structure, the Metso manganese cone crusher wears are easy and economical to install.

Suitable for any demanding crushing environment for stationary and mobile crushing processes. Cone crusher manganese wear parts are designed for hardest rock in toughest environment in surface and underground operations.

Benefits
  • Superb continuous crushing performance
  • Excellent total crushing economy, low cost per ton
  • Chamber and material selection according to your process
  • High quality and long wear life
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Impact Crusher Wear Parts

Ball Bearing
Best wear parts suited to your application1Features

The Metso horizontal and vertical impact crusher wear parts are developed and manufactured according to strict standards to meet the needs of the customer in the aggregates and mining industry. Impact crusher wear parts are weighted and balanced before the delivery to the customer.

The solution is available for the most demanding crushing and recycling applications, stationary as well as mobile. Impact crusher wear parts are designed for the hardest rock and the most difficult materials in surface and underground operations.

Benefits
  • Chamber and material selection according to your process
  • Excellent total crushing economy, low cost per ton
  • High quality and long wear life
  • Superb continuous crushing performance
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Jaw Crusher Wear Parts

Ball Bearing
Features

Jaw crusher manganese wear parts provide the highest possible wear life combined with mechanical reliability and numerous mounting possibilities. Metso manganese jaw crusher wears are easy and economical to install and are available in one piece or two piece designs.

The solution is available for the most demanding crushing and recycling applications, stationary as well as mobile. Jaw crusher manganese wear parts are designed for hardest rock in surface and underground operations.

Benefits
  • Top continuous crushing performance
  • Low cost per crushed ton by increased wear life
  • Increased production time due to reduced downtime
  • Chamber and material selection according to your process
  • Increased safety because of less wear part change-outs
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Crusher Wear Parts

Ball Bearing

Metso is the only true original equipment manufacturer (OEM) of crusher wear parts for Metso, Nordberg®, Lokotrack®, Superior®, Barmac®, Symons® and many other crusher brands. Genuine Metso crusher wear parts are the only ones on the market designed together with Metso crushers.

Metso crusher wear parts are the best and surest way to protect your crusher against hazards such as overload, unplanned shutdowns and premature wearing out of main components. You spend less time worrying, and more time profiting. Minimized downtime, improved performance and consistent end-product quality reduces your cost per ton in the long run.

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Grinding Media Balls

Ball Bearing

Metso offers a unique combination of quality grinding media manufacturing, unmatched expertise of the grinding process and grinding optimization services. When combined, those help you reduce total cost of ownership as well as make your grinding process more efficient.

We are the only company capable to supply a full comminution offering including equipment, media and linings for all types and materials so able to take a whole process view.

Our grinding media knowledge and manufacturing is built on over 40 years experience so you will get a product that meets your needs at a competitive price.

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VPA Filter Cloth

Ball Bearing
Features

Metso VPA filter cloths are tailor-made for each VPA filter type and designed for optimum productivity. We ensure our cloths match your filter’s requirements down to the smallest detail providing you with the best filtration results both technically and economically.

Our filter cloths are needled in monofilament or multifilament meshes.

Benefits
  • Optimize performance
  • Perfect fit
  • Lower cake moisture
  • Higher capacity
  • Less fabric blinding
  • Longer lifetime
  • Clear color codes
  • On-site test filtration to optimize filter cloth performance
  • C-files, the first RFID-based filter cloth recording system in the world

As particles get finer the resistance against removing water increases.  Gravity dewatering can no longer be used, pressure has to be used. Vertical plate pressure filter VPA is based on the “air through-blow” dewatering concept, whereby water is displaced by air as it passes through a filter cake.

Filter cloths are suspended from tubular supports and hang between the filter plates. The high-capacity Metso VPA filter cloth ensures you get a clear filtrate and long lifetime regardless of your VPA filter model. Its slippery surface provides an excellent cake release, and its open structure helps you overcome blinding challenges.

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Spare Parts For Crushers

Ball Bearing
Features

Before choosing spare parts for your crusher, think long-term. Metso crusher spare parts keep your crusher working at peak performance and maximize its resale value. Metso crusher spare parts are manufactured to the most current specifications and critical tolerances. Those two factors combined ensure you get the exact replacement component needed to your operation.

  • Metso is the OEM - we built and designed your crusher
  • We know how forces affect the whole crusher, not just one part
  • Our crushers lead in the market. We don’t compromise on performance!
  • We have a global supply chain to ensure parts are available, not only for the newest technology crushers, but also for all your Metso equipment
Benefits
  • Local support with global back-up
  • Market leader’s know-how
  • Adherence to safety standards
  • Ability to provide parts for all Metso brands from the latest technology to all legacy brands
  • Metso quality replacement parts and maintenance protect resale value
  • Reliability and an industry-leading warranty give you peace of mind
  • Save money on capital equipment investments by taking the best care of your equipment using Metso spare parts
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Grinding Mills Spare Parts

Ball Bearing
Features

Our field-based experience allows us to reduce delivery times by keeping in stock recurring standardized parts for your grinding mills. These include: trunnion seals, lube pumps, filters, and seals. We can accelerate our production of custom-made grinding mill parts, such as shells, trunnions, trunnion seals and liners and mill heads.

Count on Metso to ensure a short lead time for your parts. With a network of more than 150 strategically located distributors, we have the industry's most comprehensive distribution network.

Benefits
  • Reduce downtime with readily available parts
  • Ensure safe operation using fit-to-purpose parts
  • Maintain reliable production using the full potential of your mill
  • Retain resale value of your equipment using original parts
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Lokotrack Urban Crushing Plant

Ball Bearing
Features

The Lokotrack® Urban™ series was developed to enable you to run your crushing operations in the most heavily regulated urban locations. Getting an environmental permit is often a challenge when crushing in densely populated areas. But the new Lokotrack Urban series makes your operations much easier while minimizing the impact for people living and working around site.

Environmental permits are usually based on the noise level caused by the crushing operations. Although noise of 85 decibels is the most commonly defined limit that requires ear protection, even lower levels can be disturbing for people living around crushing sites. With Lokotrack Urban LT106 patent pending solution, the distance drops by approximately 60%, from 23–25 meters (75'–82') to 9–11 meters (30'–36')*. Outside a protected area, this distance can be even more significant, making a big difference for civilians around your crushing operations.

In addition to very low noise emissions, the Lokotrack Urban series includes a very advanced dust suppression system. The dust is funneled to stay inside the mobile crushing plant and a high-pressure water spraying system absorbs dust particles from the air.

The Lokotrack Urban series includes crushing plants that are very easy to move. Environmental features are integrated into the mobile plant that do not require any special attention or maintenance. Urban recycling helps make your business more profitable when crushing can be done directly close to city centers. In the best case, aggregates can be used in the same location and hauling can be avoided completely.

Learn more about the advanced features of the standard Lokotrack® LT106™ mobile crushing plant.

Benefits
  • Up to 60% reduction in the 85 dB(A) noise protection distance
  • Significantly reduced noise around the plant
  • Low dust emissions
  • Easier to get an environmental permit
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Lokotrack Lt96 Mobile Jaw Crushing Plant

Ball Bearing
Features

The sturdy, bolted and pinned design increases the durability of the crusher against shock loads. The swinging function is available through the powerful hydraulic drive.

Metso IC™ process control system provides you with optimum crushing results. It enables single-button start and stop, and its different access levels are widely used, especially in the rental business. Metso IC process control is a standard feature in the LT96.

Active Setting Control™ is an additional feature for the Lokotrack LT96. The highly advanced system acts as a setting adjustment system and releases the crusher cavity to open in the event of hitting non-crushable material such as slag or steel bars in concrete. The Active Setting Control allows the operator to read and adjust settings on a display or through radio remote control.

Benefits
  • The most compact Lokotrack --> easy to transport
  • Optional features to make it perfect for recycling applications
  • Proven Nordberg C96 jaw crusher for hard rock applications
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Lokotrack Lt106 Mobile Jaw Crushing Plant

Ball Bearing
Features

The Lokotrack® LT106™ is equipped with the Nordberg® C106™ jaw crusher, with a proven track record in the toughest of applications. New features, such as a radial side conveyor, high inertia flywheels and Metso IC™ process control system that utilizes an ultrasonic material level sensor, offer the best capacity and cost efficiency in the 40-tonne size class. The CAT® engine with hydraulic drive ensures trouble-free operation and enables the swinging function.

Lokotrack LT106's compact dimensions and agility on tracks mean lower transport costs between and at crushing sites. The chassis design, with good clearance at both ends, enables safe and easy loading onto a trailer. Thanks to the feed hopper sides with a patented and safe hydraulic securing system and radial side conveyor, the unit is ready for crushing or transport within minutes.

New design features, such as engine layout and flywheel composite covers, together with spacious service platforms and general excellent accessibility make daily operations safe and easy. You can add flexibility with additional features like a screen module and long main conveyor.

Benefits

•    Proven Nordberg C106 jaw crusher on tracks
•    Fuel efficient and reliable crushing for the best performance
•    Easy to operate and maintain

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Mobile Jaw Crushing Plant

Ball Bearing
Features

The Lokotrack® LT116™ mobile jaw crushing plant is built around the Nordberg® C116™ jaw crusher, benefiting from proven, tested solutions through the latest product development and know-how. The C116 jaw crusher is designed to crush all rock types from the hardest granites to abrasive ones and to recycle materials. 

The by-pass chute with an optional side conveyor offers versatile working options according to the required crushing process. An independent scalper and a screen module are available for the most demanding feed materials. The Lokotrack LT116 is a versatile solution, perfectly suited to Lokotrack multistage processes.

Benefits
  • Versatile mobile jaw crusher with high capacity
  • Additional features tune Lokotrack into your applications
  • Additional screen module increases flexibility even more
Process overview

Lokotrack LT116 is a primary jaw crushing plant used in quarry applications. It’s very popular in multistage crushing processes combined with mobile Metso cone crushers. The harder the rock, the better for LT116.

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Lokotrack Lt120 Mobile Jaw Crushing Plant

Ball Bearing
Features

A reliable and efficient mobile crushing plant is the sum of several factors working together smoothly. The Nordberg® C120™ jaw crusher with its large feed opening provides excellent capacity even in the toughest applications. The hydraulic drive ensures trouble-free operation and enables the crusher direction to be changed in case of blockage. CAT® engine module provides optimal power to the high inertia flywheels.

Lokotrack LT120 is designed to be safe to operate and maintain. The jaw die bolts are easily accessible, and the composite covers protecting the flywheels can be safely and easily opened. Having good access and proper platforms really make a difference in daily operational safety.

Benefits

•    The robust C120 crusher for high capacity in all applications 
•    Excellent fuel economy 
•    Good mobility and transportability 
•    Safe, quick and easy maintenance

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Lokotrack Lt120e Mobile Jaw Crushing Plant

Ball Bearing
Features

Lokotrack® LT120E™ is a hybrid mobile crushing plant, its power supplied either by an external network or by the 420 kVA on-board diesel generator. The electrically driven crusher and conveyors enable a highly effective, economical and environment-friendly process. 

The Nordberg® C120™ jaw crusher provides outstanding capacity due to an excellent nip angle and aggressive linear stroke. 

Your special requirements are taken into account with the wide range of options designed for the Lokotrack LT120E. For example, a long foldable main conveyor and wide feed hopper extensions help to customize the LT120E for your needs. Precisely designed details guarantee safe operation while proper platforms and composite covers enable easy maintenance. Compact dimensions make the Lokotrack LT120E easy to transport and operate even in the most demanding conditions.

Benefits
  • The robust Nordberg C120 crusher for high capacity in the most challenging primary crushing applications
  • Excellent energy economy
  • Good mobility and transportability
  • Safe, quick and easy maintenance
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Lokotrack Lt130e Mobile Jaw Crushing Plant

Ball Bearing
Features

The new Lokotrack® LT130E™ mobile jaw crushing plant is an extremely robust primary crusher built by using heavy-duty steel elements. The LT130E has been designed for higher capacity requirements and even accepts larger feed material than its predecessor, the LT125™. During operation, LT130E is electrically driven. To minimize operational costs, an external power source is recommended. In locations where this is not possible, an integrated CAT® engine and 500 kVA generator power package ensures efficient operation.

The Nordberg® C130™ jaw crusher on the Lokotrack LT130E takes your capacity to a new level in large-scale quarry applications. A deeper 1,000 mm (40”) feed opening is able to handle coarser feed material and greatly reduces the need for blasting. A small nip angle and excellent kinematics ensure aggressive crushing along the whole length of the crushing cavity and for all rock conditions.

Metso makes it easy to adapt Lokotrack LT130E to your existing process. You only need to adjust the height of the main conveyor hydraulically and start the process. Metso’s advanced IC process control system ensures that the process runs smoothly. It connects the unit to all Lokotrack crushing and screening plants wirelessly or by using an interlocking cable. Excellent working space on platforms and easy access to all maintenance points make your daily routines much easier than before.

Benefits

• Heavy-duty design for the most demanding applications
• Reduced need for blasting due to larger feed size
• Economic operation by using external power source
• High-performance generator provides power for the LT130E and additional equipment, such as a screen
• Safe and easy setup and maintenance thanks to extensive platforms, advanced design and quick couplings

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Lokotrack Lt160e Mobile Jaw Crushing Plant

Ball Bearing
Features

The Australian company Boral has started a new operation at its Peppertree Quarry in Marulan, NSW, to meet the high demand for aggregate in the heavily growing Sydney metropolitan area. The flagship of the new quarry is the Lokotrack® LT160E™. The average capacity of the plant is 1 150 mtph (1 270 stph) of 0–500 mm (0–3 5⁄8”) primary crushed graniodite. The Lokotrack LT160E discharges to the Lokolink™ LL16, which transfers the primary product further to the field conveyor, taking the material to the next crushing phases. Safety has been one of the major engineering criteria set by the customer, which can be seen in the design of the unit.

Advanced Metso IC™ process control system enables the entire primary crushing plant to be operated from the excavator cabin. High reliability, low operative costs, and safety in operation make the Lokotrack LT160E the number one choice for any quarry or mine operation with a high capacity requirement.

Benefits
  • High production
  • Full mobility
  • Full electric drive
  • Available with Lokolink mobile conveying system
  • Proven and reliable
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Lokotrack Lt200e Mobile Jaw Crushing Plant

Ball Bearing
Features

Altay Polimetally LLP will open a new copper mine in Kazakhstan during 2015. Metso provides the world’s biggest mobile jaw crushing plant to meet the mine’s capacity requirement.

The plant consists of mobile apron feeder MAF210™, a Lokotrack® LT200E™, a Lokolink™ LL16 and mobile stacker MS16™. The nominal capacity of the plant is 2 500 mtph (2 755 stph) with feed size up to 1 200 mm (47”). Temperatures as low as -40 °C (-40 °F) and winds of up to 30 m/s (60 knot) add their own flavour to the operations. Climatized equipment containers and electrically driven tracks are only some of our solutions to challenge the extreme climate.

Benefits
  • High production
  • Full mobility
  • Full electric drive
  • Available with Lokolink mobile conveying system
  • For extreme conditions
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Metso Nw Series Portable Screens

Ball Bearing
Features

When requiring accurate classification of different end products after crushing, Metso offers portable screen plants to precisely match your application needs. Likewise with the portable crushing plants, the wheeled screens are based on our long experience and know-how in crushing and screening.

The key element in the portable screens are the Metso PREMIER™ ES and CVB Series screens, designed to be both modular and robust with exceptional performance in a wide range of applications.

Benefits

•    High performance built around high performance screen
•    Electric drive with low energy costs
•    Good reliability with Metso’s proven quality
•    One button start/stop process
•    World wide service
•    Suitable for most of the road regulations

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Metso Nw Series Jaw Crushing Plants

Ball Bearing
Features

In all, there are seven jaw crusher models for portable applications. The Metso NW80™, NW96™, NW106™, NW116™, NW120™, NW130™ and NW150™ are recommended for operations that require efficient primary crushing for aggregate production, recycling or mining.

Besides reliable crushers, NW Series jaw plants feature strong, specially designed chassis reducing unit length and weight. Feeders, conveyors and electric parts are all manufactured from first-class Metso components.
 
By choosing the options available, you can modify your NW to accurately suit your crushing application.

Benefits
  • High performance built around high performance crusher and screen
  • Electric drive with low energy costs
  • Good reliability with Metso’s proven quality
  • One button start/stop process
  • World wide service
  • Suitable for most of the road regulations
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Metso Nw Series Cone Crushing Plants

Ball Bearing
Features

According to your crushing application, you can choose from seven different portable plants with GP cones and eight with HPs. If your crushing project requires a portable plant with screen, NW100GPC, NW100HPC-CC, NW1100C, NW220GPC and NW200HPC  are equipped with an on-board screen.

When needing secondary and tertiary cones for two- or three-stage portable processes, you can find the right cone crushers from the GP and HP series, ensuring accurate adaptability to your crushing process.

Benefits
  • High performance built around high performance crusher and screen
  • Electric drive with low energy costs
  • Good reliability with Metso’s proven quality
  • One button start/stop process
  • World wide service
  • Suitable for most of the road regulations
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Metso Nw Series Vertical Shaft Impactor Plants

Ball Bearing
Features

The crushing process makes Barmac VSI unique. Whereas most other types of crushers use metallic parts to crush rock, Barmac VSI uses the rock fed into the machine to crush itself. This autogenous crushing action offers the lowest possible cost per ton of any impact crushing method. The high velocity impact crushing achieved in a Barmac VSI improves the soundness and shape of the material and produces the highest quality end products on the market today. It is widely known that the more cubical your product, the better its performance in concrete, asphalt and base mixtures. 

Barmac VSI is usually applied in the last phase of the crushing circuit. The quarrying and construction industry has always been Barmac VSI's main application area with thousands of units operating around the world, followed by many demanding manufactured sand, heap leaching, pre-grinding, industrial minerals and recycling applications. This is possible because of the unique free-impact crushing and grinding action combined with the ability to accept fines in the feed and to fine-tune the crusher's performance by simply changing the rotor speed or cascade ratio.

Benefits
  • High performance built around high performance crusher and screen
  • Electric drive with low energy costs
  • Good reliability with Metso’s proven quality
  • One button start/stop process
  • World wide service
  • Suitable for most of the road regulations
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Metso Nw106 Jaw Crushing Plant

Ball Bearing
Features

Metso NW106 portable jaw crushing plant transforms into a very compact package. No heavy cranes are required for plant setup. Hydraulically operated fine adjustable support legs enables NW106 to be ready for action only some hours after arriving on site. An agile undercarriage system makes it also very easily movable from site to site. A total weight is only 30 tons (66 400 lbs) makes it easy to transport in most roads and highways.

Advanced Metso IC10 process control system ensures easy and safe use of the crushing plant. The market-leading solution enables the steering of the feeder, crusher and conveyors using the one single touch screen.   

New design features such flywheel composite covers, together with spacious service platforms and excellent accessibility make daily operations safe and easy.

Benefits
  • Easy to transport due to compact dimensions
  • Quick setup time due to hydraulic options
  • Fully electric driven. Possibility to use electrical network
  • No foundations needed
  • Various feeding possibilities
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Metso Nw116 Jaw Crushing Plant

Ball Bearing
Features

Metso NW116 portable jaw crushing plant transforms into a very compact package. No heavy cranes are required for plant setup. Hydraulically operated fine adjustable support legs enables NW116 to be ready for action only some hours after arriving on site. An agile undercarriage system makes it also very easily movable from site to site. A total weight is only 41 tons (91 050 lbs) makes it easy to transport in most roads and highways.

Advanced Metso IC10 process control system ensures easy and safe use of the crushing plant. The market-leading solution enables the steering of the feeder, crusher and conveyors using the one single touch screen.   

New design features such flywheel composite covers, together with spacious service platforms and excellent accessibility make daily operations safe and easy.

Benefits
  • Easy to transport due to compact dimensions
  • Quick setup time due to hydraulic options
  • Fully electric driven. Possibility to use electrical network
  • No foundations needed
  • Various feeding possibilities
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Metso Nw1213 Impact Crushing Plant

Ball Bearing
Features

Metso NW1213™ primary crushing plant is built with the Nordberg® NP1213™ impact crusher as the core, thanks to its proven track record in mobile applications. The plant can be fed by wheel loader, excavator or dump truck. Smooth operation is ensured by innovations such as hydraulically fine-adjustable support legs and hopper walls. You can equip NW1213 with on-board vibrating grizzly feeder or belt feeder. Conveyors for quick setup are also available and full flexibility or connect the crusher directly to plant conveyor system without on-board conveyors installed to the NW1213 plant.

Benefits
  • Easy to transport due to compact dimensions
  • Quick setup time due to hydraulic options
  • Fully electric driven. Possibility to use electrical network
  • No foundations needed
  • Various feeding possibilities
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Metso Nw220gpd Crushing And Screening Plant

Ball Bearing
Features

Combining Metso NW220GPD™ crushing and screening plant with a primary jaw plant NW106™ makes it possible to produce up to 4 calibrated end products. An integrated screen enables high capacity as well as excellent  screening efficiency. Advanced Metso IC™ process control system ensures efficient and safe use of the plant. Process start and stop can be done easily by pressing one single button.

Metso NW220GPD transforms into a very compact package. No heavy cranes are required for plant setup. Optional hydraulically operated screen lifting and fine adjustable hydraulic support legs enable NW220GPD to be ready for action only some hours after arriving on site. An agile undercarriage system makes it also very easily movable from site to site. A total weight is only 30 tons (66 400 lbs) makes it easy to transport in most roads and highways.

For overseas shipping NW220GPD can be dismantled and packed into standard sea containers for easier, quicker and more cost-efficient transportation.

Benefits
  • Efficient 10 m2 (12yd2) four deck dual-slope screen
  • Flexible operation with various feeding, conveyor and end-product options
  • Easy to transport due to an advanced designed and compact dimensions
  • Hydraulic options ensures quick setup time
  • Fully electrically driven. Possibility to use electrical network
  • No foundations needed
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Metso Nw200hpd Crushing And Screening Plant

Ball Bearing
Features

Combining Metso NW200HPD™ crushing and screening plant with a primary jaw plant NW106™ makes it possible to produce up to 4 calibrated end products. An integrated screen enables high capacity as well as excellent  screening efficiency. Advanced Metso IC™ process control system ensures efficient and safe use of the plant. Process start and stop can be done easily by pressing one single button.

Metso NW200HPD transforms into a very compact package. No heavy cranes are required for plant setup. Optional hydraulically operated screen lifting and fine adjustable hydraulic support legs enable NW200HPD to be ready for action only some hours after arriving on site. An agile undercarriage system makes it also very easily movable from site to site. A total weight is only 30 tons (66 400 lbs) makes it easy to transport in most roads and highways.

For overseas shipping NW200HPD can be dismantled and packed into standard sea containers for easier, quicker and more cost-efficient transportation.

Benefits
  • Efficient 10 m2 (12yd2) four deck dual-slope screen
  • Flexible operation with various feeding, conveyor and end-product options
  • Easy to transport due to an advanced designed and compact dimensions
  • Hydraulic options ensures quick setup time
  • Fully electrically driven. Possibility to use electrical network
  • No foundations needed
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Metso Nw7150d Sand Plant

Ball Bearing
Features

Combining the Barmac® B7150SE™ VSI crusher with the big 10 m2 (12 yd2) four-deck dual-slope screen into the same advanced chassis made it possible to design a perfectly balanced solution that is easy to move. The revolutionary Barmac Orange rotor comes as standard with the plant to keep your production consistent and lifetime of the wear parts longer. Advanced Metso IC™ process control system ensures efficient and safe use of the plant. Process start and stop can be done easily by pressing one single button.

Metso NW7150D transforms into a very compact package. No heavy cranes are required for plant setup. Optional hydraulically operated screen lifting and fine adjustable hydraulic support legs enable NW7150D to be ready for action only some hours after arriving on site. An agile undercarriage system makes it also very easily movable from site to site. A total weight of less than 33 tons (71 650 lbs) makes it easy to transport in most roads and highways.

For overseas shipping NW7150D can be dismantled and packed into standard sea containers for easier, quicker and more cost-efficient transportation.

Benefits
  • Efficient 10 m2 (12yd2) four deck dual-slope screen
  • Flexible operation with various feeding, conveyor and end-product options
  • Easy to transport due to an advanced designed and compact dimensions
  • Hydraulic options ensures quick setup time
  • Fully electrically driven. Possibility to use electrical network
  • No foundations needed
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Horizontal Slurry Pumps

Ball Bearing
Optimizing pump selection and performance to lower your operating costs312Features

The Metso line of horizontal slurry pumps offers a huge range of sizes and capability for every slurry pump application. We understand that there is no such thing as a one-size-fits-all solution in increasingly complex mining operations. That’s why we work with customers to understand their challenges, process conditions and variables to select the equipment and service regimen to maximize efficiency and minimize the total cost of ownership.

  • Robust construction and design to maximize wear life
  • Modular pump design for full life cycle efficiency
  • Innovative design reduces cost and simplifies pump maintenance and service
Benefits
  • Multiple shaft sealing options for every application
  • The latest in modular technology offers reliablity and flexibilitty to meet customer demands (metal or rubber)
  • Long-lasting bearing and wet end design
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Mill Discharge Mdm And MDR Slurry Pumps

Ball Bearing
Features
  • High sustained efficiency
  • Even hydraulic wear
  • Oversized robust steel shaft
  • Extra thick casings and liners at known points of wear
  • Self contained oil or grease lubricated bearing cartridge assembly with non contact labyrinth seals for maintenance free operation
  • Bearing housing arranged to accept temperature and vibration sensors
  • Split stuffing box gland and gland guard
  • Various shaft seal options including Metso EnviroSet??????
  • Loose steel flange connections
Benefits

Metso's Mill Discharge series benefits your process:

  • Designed specifically for the mining industry
  • Sustained efficiency and performance
  • Operational reliability and durability
  • Long operating life and service intervals
  • Fast and easy maintenace
  • Modular and compact design
  • Extensive range of complimentary products
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Heavy Mining Duty Slurry Pumps

Ball Bearing
Features

Our focused product development combined with over 60 years of experience from thousands of applications has led to continuous improvements in our products. The benefits to customers are numerous but the most significant is the life time cost saving that will be achieved by using Orion horizontal slurry pumps.

  • High efficiency hydraulic design ensures optimal power utilization
  • Range optimization ensures operation close to the best efficiency point
  • Use of fluid dynamic software to improve pump hydraulic efficiency
  • Wear parts of highest quality hard metal, rubber and corrosion-resistant materials
  • Robust design with extra thick sections at known points of wear
  • Highest quality of wear resistant elastomers developed by Metso
  • Interchangeability of hard metal and elastomer parts to provide the best solution for each individual application
Benefits

Specially developed features in our pumps provide trouble-free operation and a minimum downtime improving the cost effectiveness of the operation:

  • Oversized high strength alloy steel shaft is carried in heavy duty grease lubricated
  • bearings in a self-contained cartridge assembly
  • Double seal arrangement provides positive seal of bearings against contamination
  • Proven and reliable gland seal options to meet individual requirements, using expellers,
  • flushed glands or mechanical seals
  • Modular design and full interchangeability of parts minimizes stock levels
  • Back pull out feature allows ease of inspection and maintenance
  • Compact and functional design
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The Thomas Simplicity Series Of Dredge Pumps

Ball Bearing
Features

Standard features:

  • Optional rotation – Right or left hand rotation
  • Optional discharge positions
  • Suction adapter with clean out
  • Three and four vane impellers available
  • Amor-lok seal on the side liners for metal to metal fit
  • Knock out ring for easy impeller removal
  • Over size bearings and shaft for longer life

 

 

Benefits
  • Most efficient volute and impeller designs
  • Speed and power to suit your service conditions
  • Maximum size and percentage of solids
  • Minimal repairs and downtime
  • Reduced operating costs
  • Easy to assemble and disassemble
  • Equipped with Suction Clean-out for easy access to inspect pump
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The Sala Series Of Horizontal ST Pump

Ball Bearing
Features

The STHM slurry pumps are also available with alternative impeller designs which allow optimum adaption to different media - from heavy suspensions to clean liquids.

Vortex or channel impeller

  • Vortex impeller for heavy suspension and liquid/gas mixture. Channel impeller for light suspensions and clean liquids.

V-belt drive

  • This permits alteration of the pump’s performance without opening the pump.

Bearing assembly

  • Cartridge type with grease lubricated roller bearings designed for more than 60 000 operating hours.

Shaft seal

  • Standard stuffing box with seal water. Optional mechanical seals.

Pumping parts

  • Standard pumping parts in cast iron, stainless steel, high chrome and some sizes in polyurethane or rubber lined. Other materials are available upon request.

Motor bed plate

  • Overhead motor bed plate gives compact installation with extra motor protection and simple belt tensioning.

Vortex impeller

  • The vortex impeller is recessed in the back of the pump casing, giving a free passage through the casing. The pump can normally pump anything that can pass through the connecting pipes
Benefits

The proven low attrition of pumped particles has made it the industrial standard for carbon transfer in gold leaching processes.

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Vertical Slurry Pumps

Ball Bearing
Features

Vertical pumps from Metso not only provide excellent wear life properties, but they are an industry standard for integrated pump design. Our innovative product design and widely configurable range of products help our customers reduce costs, while operating efficiently to further cut operating costs.

  • Rubber and metal design options
  • Flexible layout in one integrated unit
  • Various "Wet End" options

 

Benefits
  • Fully interchangeable wear parts
  • Innovative cantilever design protects bearings and shaft seals from submersion
  • Low speed and high head capability
  • Reduce pulsation and vibration
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The Sala Series Of Vertical Sump Pumps VS

Ball Bearing
Features

All Metso's sump pumps are designed specifically for abrasive slurries and feature robust design with ease of maintenance. Developed from the previous SALA sump pump and the VASA G model, the Metso type VS is the next generation of heavy duty sump pumps.

  • Various materials including synthetic rubbers, and polyurethane.
  • "Wet end" types S, A, W and C
  • Base Plate / Mounting Plate and Discharge Piping
  • Suction Pipe / Strainer
  • Extended Frame
  • Drive options
    • Standard vertically mounted, shaft up
    • Elevated motor mounting
    • Direct in line drive
Benefits
  • Simple installation
  • Cantilever design without submerged bearings or shaft seal
  • Bearing assembly with double protection sealing arrangement to prevent ingress of slurry
  • Materials used are the very best available, providing both excellent wear properties and corrosion resistance
  • Wear parts are available in a variety of different materials and fully interchangeable
  • Range of impeller options
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The Sala Series Of Vertical Tank Pumps VT

Ball Bearing
Features

Metso is now introducing the next generation of intergrated vertical tank pumps VT, developed from the previous SALA tank pump SPV.

  • “Wet End” materials as option
  • Open or closed impellers
  • Rubber lined tank and shaft for wear protection
  • All rubber lined acid duty version
  • Tank cover
Benefits
  • Integrated unit for layout flexibility
  • Smooth operation of open sump and vertical inlet which prevents air locking
  • Cantilever design without submerged bearings or shaft seals
  • Bearing assembly with double protection sealing arrangement to prevent ingress of slurry
  • Wear parts are available in a variety of different materials and are fully interchangeable
  • Simplified maintenance features
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The Sala Series Of Vertical Froth Pumps VF

Ball Bearing
Features

Our rubber lined and hard metal vertical froth pumps were designed as one integrated unit for flexible layout and simple installation.

  • The pump, pump sump and driver are integrated in one self contained unit.
  • Simple to install and connect.
  • No alignment or special foundations needed.
  • The design ensures minimum maintenance and eliminates any requirement for water flushing.
  • Impeller clearance is maintained by external axial adjustment of the shaft/bearing assembly.
Benefits

The concept behind the conical froth pump is to avoid pumping air and to separate as much air as possible from the slurry before it reaches the pump impeller.

  • Integrated unit for layout flexibility
  • Smooth operation of the open vortex created in the sump and vertical "wet end" inlet prevents air locking
  • Cantilever design does not require submerged bearings or shaft seals
  • Bearing assembly with double protection sealing arrangement to prevent ingress of slurry
  • Wear parts are available in a variety of different materials
  • Simplified maintenance
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The Sala Series Of Vertical St Pump

Ball Bearing
Features

The ”cloggless” performance of the induced flow impellers also makes this product range ideal for all applications where large or long, stringy solids will be handled.
Vertical wet pit design for pulpy solids and corrosives. With single suction and no shaft sealing the STGVA pump offers outstanding design features.

Benefits

Cantilever design
The heavy duty pump shaft moves freely under the bearing housing. There are no journal bearings below the liquid level to maintain. The pump has no stuffing box and thus does not require sealing water.

Metallurgy
Hydraulic parts are available from stock in cast iron and stainless steel and high chrome. Some sizes are also available with rubber lined or polyurethane wear parts. The pump frame assemblies below the base plate are available in carbon steel and stainless steel. Other materials are available upon request.

Vortex impeller available
This recessed impeller is located out of the flow pattern. The pumping effect is performed by the vortex that the impeller generates in the slurry. The passage through the vortex pump is fully open, therefore it is especially suited for pumping fibres and similar material.

Impeller adjustment
Easily adjustable shaft allows setting of pump clearances for maximum performance.

V-belt drive
This permits simple cost-effective adjustment of pump flow rate.

Designed for severe pumping
‘STGVA’ pumps are designed for severe pumping problems of corrosion, abrasion and temperature extremes in the chemical, minerals processing, pulp and paper, brewing, food and other industries.

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Belt Feeders

Ball Bearing
Features
  • Heavy duty construction. Designed for rugged use.
  • Built according to strict safety standards, such as NRs (Brazilian regulations), OSHA and MSHA (United States regulations)
  • Can be fixed or movable (on wheels)
  • Skirtboard with abrasion resistant liner and regulating gate
  • Flat return idlers and rubber discs
  • Impact / carrying idlers flat for 24” and 30” belt widths and 20° picking from 36” up to 72” belt widths
  • Power transmission through electric motor and planetary gearbox, shaft mounted on the pulley with torque arm fixed on the structure
  • Polyester / Nylon conveyor belt
  • Primary cleaner and plow
  • Drive shaft and return pulley guards
  • Emergency stop, misalignment and under speed switches.
Benefits
  • Ease of maintenance due to rugged design and features.
  • Flexible due to fixed or mobile
  • Easy to transport
  • Easy to install
  • Long, extended life
  • Designed for maximum efficiency
  • Economical
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En Masse Conveyors And Elevators

Ball Bearing
Features
  • Totally enclosed, dust-tight casings.
  • Available in open and closed circuit design configurations.
  • Multiple inlets and outlets; allows feeding and discharging at intermediate locations.
  • Long-wearing construction materials suitable to application.
  • Self-feeding capabilities

 

Benefits
  • No spillage, compaction or fugitive dust
  • Product purity is well protected
  • Gentle handling minimizes product degradation
  • Minimal space requirements; as well as support steel and erection costs.
  • Low maintenance; slow component wear promotes scheduling maintenance months in advance.
  • A single conveyor can replace several conventional units.
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Grab Bucket Unloaders

Ball Bearing
Features

Today’s high-speed grab (clamshell) unloaders feature short duty-cycles and large capacity grabs for greater unloading volume and efficiency.

Features:

  • Rail mounted, grab unloaders position themselves to facilitate unloading practices.
  • Stationary mounted grabs require a barge/ship positioning system.
  • Ergonomically designed operator’ cabs employ latest technology graphic controls.
  • Semi-automatic rope and bucket control enhance unloading efficiency.
Benefits
  • Fast and safe bulk vessel unloading.
  • Automated controls ease operator fatigue.
  • Accommodate all types and sizes of bulk vessels.
  • Today’s grab unloaders offer onboard controls and troubleshooting.
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Pelletizers Discs

Ball Bearing
Features
  • Rugged reinforced frame to accommodate a single drive
  • Drive reduction - one reducer, one pinion, one gear, service factors exceed 1.25
  • Motor directly coupled to the reducer and mounted on a common adjustable sub base.
  • Heavy duty roller bearing supporting stediment shaft.
  • Stediment shaft bearings are housed in an oil bath cavity with magnetic drain plug and a sight glass eliminating the need for an automatic grease system.
  • Plows are equipped with an angle indicator to aid in the setup of the plows.
  • Ceramic wear surface on plows. Ceramic tiles are plug welded to a removable plate that is in turn bolted to the main plow frame, which can easily be replaced since the plow frame does not have to be disturbed or readjusted.
  • Wide discharge chute for better product flow and lined with UHMW.
Benefits
  • Durable and long lasting
  • Accurate control of Pelletizers disc with operators control system
  • Easy alignment with motor directly coupled to the reducer and mounted on a common adjustable sub base.
  • Maintenance friendly
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Pelletizing Roller Conveyor

Ball Bearing
Features
  • Rugged design
  • Proper roll spacing for uniform pellets
  • Maintenance friendly bearing design.
Benefits
  • Gentle handling maintains integrity of soft green pellets.
  • Rejects undersize and oversize pellets for more consistent product through the process.
  • Roll spacing allows fines to sift through for better uniformity.
  • Accessability of bearings for ease of maintenance.
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Drag Chain Conveyors

Ball Bearing
Features
  • Totally enclosed, dust-tight and air-tight construction.
  • Moves material approximately 8 to 12 feet per minute.
  • Has up to a 35 degree incline to storage location and/or disposal location.
Benefits
  • Reduced capital costs.
  • Less space-consuming equipment.
  • Lower power consumption.
  • Less maintenance requirements.
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Metso Balance Cranes

Ball Bearing
Features

The Metso Balance Crane is a low-energy, electrically operated crane made in the USA.
Incredibly versatile, it can effectively handle bulk material, general cargo, scrap metal and containers with ease.

With its unique counterbalance principle, both the machine weight and a significant portion of the lifted load are balanced at any given point of the duty cycle.

Because the crane is so closely balanced, foundation requirements are minimized; plus it takes approximately 50% less energy to move a lifted load - on every duty cycle.

Benefits
  • Smooth operation
  • Long reach
  • Precise positioning
  • Low energy
  • Low maintenance

Versatile loading and unloading of shears, shredders, trucks, barges and railcars.

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Engineered Wire Rope Puller

Ball Bearing
Features

Wire rope car pullers are available in one-way and reversible models. They are adaptable to many special handling jobs including ladle cars, industrial cars, furnace hoods and doors, ships in dry-dock, shuttle conveyors and roll-off containers.

  • Style 969: One way car puller – generally used where individual or strings of 20 cars. 
  • Style 970: Single drum, reversible – generally used where cars must be moved or controlled in both directions along a level track.  Travel length is typically limited to 152 meters (500 ft.).
  • Style 1000: Double drum, reversible – designed for applications where a closed rope circuit is required. The double drum extends the permissible travel range to as much as 610 meters (2,000 ft.)
Benefits

Where high inertial loads, frequent starts and stops or variable speed is required, special drive options such as hydrostatic drives, DC drives, AC inverter drives, and AC flux vector drives can be furnished.

  • Handle up to 25 railcars
  • Pull range from 1,678 - 18,145 kilogram-force (3,700 - 40,000 lbf)
  • Less labor intensive - can be controlled from a remote station
  • Closed loop system allows reversibility.
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Marine Deck Equipment Mooring Systems

Ball Bearing
Features
  • Rugged construction
  • Highest marine standards
  • Sheaves and bearings are load rated
Benefits
  • Low maintenance
  • Reliable and dependable
  • Minimum rope wear for maximum life
  • Optimum performance
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Metso Rcm Reversible Chain Driven Mover

Ball Bearing
Features
  • Reversible, ± 15.24 cm (± 6”) spotting accuracy
  • Chain driven
  • Mounted to the outside of rail (on ties or concrete)
  • Pit-mounted (standard), or above ground drive locations
  • AC electric (standard), or hydraulic drive options
  • Pusher dogs capture truck (store when not in use)
  • Travels approximately 18.3 m (60 ft.) or more
  • Standard pushing force:  6,350 – 18,100 kp (14,000 - 40,000 lbf.)
  • Can handle over 30 cars (straight/level track) with tall dog configuration
  • Note:  Level track preferred; Grades require use of wheel stops

Benefits
  • Reversible indexing at a low cost investment
  • Good for gravity receiving operations
  • Excellent for flood loading
  • Eliminates manual labor
  • No wire rope
  • Installs in limited space
  • Minimal foundation work
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Continuous Barge Unloader

Ball Bearing
Features
  • The hinged (pivoted) digging ladder unloader provides optimum service for low water level fluctuations.
  • The cantilevered, single or double digging ladder unloader will accommodate large water level fluctuations.
  • Both hinged and cantilevered types can discharge up to 4,500 mtph.
Benefits
  • A cleaner, less polluting operation
  • Lower maintenance costs
  • Lower power consumption
  • Excellent overall unloading efficiency rate that allows faster barge/vessel turnaround
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Bucketwheel Stacker Reclaimers

Ball Bearing
Features
  • High capacity stockpiling and reclaiming
  • One operator can control all system functions, as well as oversee machine status and perform troubleshooting - either from a remote control room, or from a sensibly arranged, ergonomic operator’s cab.
  • Operates in cold weather.
  • Automatic pile management system prevents intermixing materials. Machine automatically knows where each material is located in the storage yard
Benefits

Efficient and automated stockpile management.

  • Provides more live storage capacity.
  • Blending ability.
  • Often less costly than operating and maintaining a dozer fleet.
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Barge Haul Systems

Ball Bearing
Features

3 types of positioning systems

  • Two units opposed: most common and simple approach.
  • Double drum closed loop: used where rope travel ranges from 150 – 365 m (500 – 1200 ft.).
  • Single drum closed loop: used for shorter rope travel or closed loops up to 180 m (600 ft.).

Shackle and fairlead type sheaves, as well as take-up and breasting winches are commonly used in conjunction with this system.

Benefits
  • Operates in concert with the unloader or loader providing quicker barge through-put.
  • Safe and accurate method for positioning barges.
  • Breasting systems hold barges securely in place during loading and unloading operations.
  • Positioning systems that stand up to the rigors of the river.
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Fly Ash Mixer Conditioner

Ball Bearing
Features
  • Rugged construction
  • Precise water control
  • Regulated material feed
  • Uniform, consistent forced wetting
  • Continuous material flow
  • Totally enclosed mechanism
  • Single control
Benefits
  • Built to last with a heavy duty container, mixing chamber and an entire unit enclosed to the discharge chute for long, dust-free, worry-free service.
  • Easy maintenance.
  • Paddle design ensures maximum wetting of dry material.
  • Reduced horsepower and low wear rates due to very low RPM.
  • Easy installation with each complete unit ready for mounting on a prepared foundation.
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Lime Calcining

Ball Bearing
Features

The Metso experience encompasses complete plant design including limestone crushing and screening, calcining (of both high calcium and dolomitic limestones), kiln firing, emissions, product handling and storage, and lime hydration.

Benefits

Metso’s worldwide experience and expertise allows for local sourcing of major system components, near the installation site, to minimize total project costs. In addition, with a local presence in more than 50 countries, Metso remains close to its customers throughout the service life of the calcining equipment and systems it provides.

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Balling Drums

Ball Bearing
Features

The balling area is where the powdered ore is mixed with water and rolled in rotating drums to create spherical balls. The green balls are spherical agglomerates nominally 12.5 mm in diameter, formed by rolling a moist mixture of finely ground iron ore concentrate, binder and sometimes a flux. The principle bonding mechanism in the green balls is the surface tension of water which is augmented by the binder.

Benefits

Metso's pelletizing drums are high capacity agglomerators in closed circuit with roller screens, can create agglomerates from 2 variety of material to a tight tolerance.

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Heat Exchangers

Ball Bearing
Mastering the design and manufacture of indirect heat exchanger systems2Features

Metso maintains the original engineering drawings, quality standards, and process design for all Holo-Flites® manufactured over the past sixty years.

  • Western Precipitation Holo-Flite®
  • Joy Manufacturing Holo-Flite®
  • Denver Holo-Flite®
  • Denver-Sala Holo-Flite®
  • Denver-Svedala Holo-Flite®
  • Svedala Holo-Flite®

Holo-Flite® Features

  • Particles are indirectly heated or cooled via the hollow flights, shaft, and trough
  • Heat transfer is achieved by using water, steam, or thermal oil
  • Heat transfer process can be easily controlled to achieve the best results
  • Extreme expansion and contraction of the screw  is easily handled by the Holo-Flites patented twin pad design that allows for successful operation up to 1,200 degree Celsius for product cooling

 Product system offering/ ancillary equipment offering

  • Standalone unit for heating, drying, cooler
  • Thermal fluid heating system
  • Wet scrubbing for off gas handling system
  • Dust collection for off gas handling system
  • Cooler water heat exchanger
  • Feed and takeaway systems
  • Rotary Air Locks
  • PLC/ HMI controls
  • Structural Steel
  • Commissioning & Process Audit services
Benefits
  • Low power consumption
  • Mechanical simplicity
  • Continuous operation
  • Low maintenance
  • No operator required
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Dc Powered Electric Actuator

Ball Bearing
DC-powered electric actuatorsFeatures
  • Compact and lightweight
  • Simple on/off operation without the need for polarity reversal
  • Designed for use in hazardous locations
  • 80% duty cycle
  • Agency approvals are standard
  • Many standard features
Benefits
  • Long-term reliability
  • No maintenance required
  • Low cost of ownership
  • Easy installation and set up
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Butterfly Valve

Ball Bearing
Problem solver for high pressure applications6Features
  • Solid, sturdy all metal seat design, based on metal-to-metal contact. 
    No resilient components needed for tightness
  • Excellent control and on-off capabilities
  • Design according to API 609 and ASME B16.34, full rated ASME Class 900 to 2500
  • Low emissions according to ISO 15848
  • Certified safety performance, capable to SIL 3 level according to IEC61508
  • Mounting face according to ISO 5211
  • Extremely wide temperature range up to +1150 °C / +2100 °F
  • Fire safe certification according to API 607, 6th edition
  • Wide rangeability in services with low pressure drop
  • Two piece shaft design
  • Industry best valve capacity.
Benefits
  • Heavy-duty stem and bearings design extends service life and is insensitive to thermal cycles and impurities
  • Extremely high cycle life minimizes the need for maintenance, and increases Mean Time Between Failure (MTBF) value
  • Low cost of ownership
  • Industry smallest operational torque resulting in cost efficient valve package
  • On site interchangeable seat can be replaced without disassembling the disc and shaft. No adjustment or special tools needed
  • Minimized pressure loss and energy costs of the process
  • Consistent performance even in the most difficult, changing process conditions
  • In-built thermal and pressure compensation
  • Industry best valve capacity
  • Shortest possible maintenance hours
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Neles Capping Valve

Ball Bearing
Improving the customer process reliability, safety and efficiency
Features
  • Metal to metal seating offers long lasting tightness and low maintenance cost.
  • PZ capping offers compact way of incorporating safety interlocks by two pressure sensors mounted on valve body to prevent unintentional valve operation when digester is pressurized.
  • Valve lower flange is custom-made to match the digester top flange allowing easy installation to existing digester vessel.
Benefits
  • Neles PZ capping valve improves plant efficiency by reducing filling time by automated valve open / close operation.
  • Valves enable secure operation and full automation of digester chip fill process. This enables increased productivity and safety for process operators.
  • Fast return on investment due to increased productivity and minimal need to modification on exsisting digester.
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Hydraulic Stacker

Ball Bearing
Features
  • High capacity stockpiling
  • One operator can control all system functions, as well as oversee machine status and perform troubleshooting - either from a remote control room, or from a sensibly arranged, ergonomic operator’s cab
  • Operates in cold weather
  • Automatic pile management system
Benefits
  • Efficient and automated stockpile management
  • Provides more live storage capacity
  • Rugged construction for dependability and reliability
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Grab Bucket

Ball Bearing
Features

Today’s high-speed grab (clamshell) unloaders feature short duty-cycles and large capacity grabs for greater unloading volume and efficiency.

Features:

  • Rail mounted, grab unloaders position themselves to facilitate unloading practices.
  • Stationary mounted grabs require a barge/ship positioning system.
  • Ergonomically designed operator’ cabs employ latest technology graphic controls.
  • Semi-automatic rope and bucket control enhance unloading efficiency.
Benefits
  • Fast and safe bulk vessel unloading.
  • Automated controls ease operator fatigue.
  • Accommodate all types and sizes of bulk vessels.
  • Today’s grab unloaders offer onboard controls and troubleshooting.
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Lindemann Hydraulic Training r Kit

Ball Bearing
Features

After this training program the service engineers are in the position to make faster trouble shooting in the hydraulic system. They will be able to find the fault faster and define the need for repair quicker, so that the lenght of machine´s  downtime is minimized.

Benefits

This training provides a detailed understanding of hydraulic functions, structures and maintenance of machines from Metso Lindemann which are equipped with a hydraulic unit. Detailed explanations in the class room and at the machine on-site gives an insight into trouble shooting, fault rectification, measuring and maintenance.

Included in the training are:

  • Basic factors and Construction elements of the hydraulic system.
    • Hydraulic solenoid valves
    • Hydraulic 2-way insert valves
    • Hydraulic cylinders
    • Hydraulic pumps
  • Hydraulic scemes of METSO Lindemann machines with pumps, pusher, lid, wing, stamper, shear...
    • Pressure and oil flow by different movements
  • Pressure curves.
    • How to read the pressure curves of different machines.
    • Detailed explanation of the curves.
    • How to read the hydraulic diagram and the necessary measurements for troubleshooting.
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Electrical Safety Testing Training

Ball Bearing
Features

Safety must be taken into account while operating and maintaining your equipment. Local laws require that all equipments are suitable for use and are inspected and maintained as necessary to ensure that these standards and norms are kept and met. The safety of the machine according to IEC/EN 60204-1 and DIN VDE 0113 have to be verified in case of modifications or changes periodically.

The participants of this course learn to understand the dangers and risks of electrical equipment and the verifications and measurements needed to be done to ensure safety. The training consists of a theoretical class room part and a practical part at the machine on site. After passing this training course, the participants know how to verify and document the safety of the electrical equipment of their machines in combination with the certified measurement equipment BEHA-AMPROBE MT 204-S.

Benefits
  • Electrical Hazards
  • Introduction of the different verifications and measurements according to EN 60204-1:2006
    • Verification that the electrical equipment complies with its technical documentation
    • In case of protection against indirect contact by automatic disconnection, conditions for
    • Protection by automatic disconnection
    • Insulation resistance test
    • Voltage test
    • Protection against residual voltage
    • Functional tests
  • Documentation of the test results
  • Health and Safety in connection with the measurements

The practical part of training will be done with an EN 60204 certified measurement device.

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Waste Shredders

Ball Bearing
Features

Hydrostatic drive
The mobile M&J PreShred 6000 has a 403 kW/540 HP diesel engine.

Knives and shafts

The M&J PreShred 6000M is available with 9–16 rotating knives, depending on the required grain size. The knife has a bigger diameter and 2 x 3 knife tips on each blade, providing a higher capacity. The rotating knives are 80 mm thick and made of Hardox steel. Versions equipped with 2 shafts, and 9 knives per shaft, produce a coarse grain size. They are ideal for manual picking lines. The version fitted with 16 knives produces a material < 100 mm, making it ideal as a secondary shredder for use in conjunction with Circulating Fluidized Bed (CFB) incineration or other applications requiring relatively small grain size.

This unit is equipped with two 4-metre-long shafts and an exceptionally large shredding zone, approx. 9 m3 in size. The cutting table is 5500 x 2700 mm in size.

Benefits

Key advantages of the M&J PreShred

  • Open cutting table reduces wear to the bare minimum
  • Bi-directional shredding results in a consistent flow of shredded material onto down-stream conveyors
  • Asynchronous shredding keeps waste constantly moving, thus improving shredding efficiency
  • With our aggressive knife design, no pushing device is required
  • Central lubricating system is standard on all machines
  • Automatic reversal if knives encounter large or tough steel cement parts
  • Intelligent shredding routines automatically adapt to processed material characteristics. The PLC control system is equipped with six standard programs, including two that can be individually programmed
  • Hardox steel used in all parts of the cutting table exposed to wear
  • Bi-directional shredding with equal speed and torque reduces wear and improves capability and pre-shredder capacity
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Shredding Machine

Ball Bearing
Features

Shaft The patented shaft can be fitted with a number of different cutting tools. Knife blocks are positioned firmly in the shaft utilizing a unique self centering, distortion- and tilting safe assembly. In the single shafted M&J FineShred 1500 and 3500 the shaft are positioned in a way that secures a correct feeding via the pusher. Along with the geometry of the 12-edged shaft, which minimizes the risk of materials winding up, this secures no heat development in the machine.

Knives are available in different designs depending on the demands from different applications. The positioning of the counter knives in relation to the rotating knives result in a “clean cut” minimizing dust emissions. Easy adjustment of the cutting clearance is secured by help of notches.

Benefits
  • Homogenous output -Exact cutting, no friction, no pulling in and wrap around results in a homogenous output
  • Hydrostatic drive - Very reliable under heavy loads and shocks
  • Hydraulic pusher - interacting with shaft
  • Knife design - Different shapes for different applications
  • Multi edged shafts - No wrap around and self cooling effect
  • Cutting gap - Can be adjusted to a minimum allowing very exact cutting
  • Screen - Large screen area secure high output rate

 

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Trellex Poly Cer

Ball Bearing
Wear lining protection designed for toughest conditions1Features

Trellex Poly-Cer is our ceramic lining designed to be extremely resistant to abrasion even in high material flows and speeds. Trellex Poly-Cer provides excellent wear protection for feeders, bins, transfer chutes, silos and any other application that are subject to heavy wear and noise.

Benefits
  • Maximum wear life for lower total cost
  • Installation friendly - the standardized sizes together with flexible fixing systems ensures a simple, quick and safe installation
  • High quality ceramics - extremely resistant to abrasion even in high material flow and speed
  • Unique ceramic insert design - improves wear life and impact resistance
  • Core global range provides high availability and support worldwide
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Slurry Valves

Ball Bearing
Reliable shut off & isolationFeatures

Metso's Pump Technologies also offers a selection of slurry valves that complement our Slurry Hose Systems. Our Metso Dart, Pinch and Knife Gate valves provides total operational reliability for abrasive slurries.

  • Gland box packing and machined support
  • Easy maneuvering and low energy consumption
  • Low maintenance through gate guidance via stable top works
  • Unique seat design and seat material for high performance and low LCC
Benefits
  • Expansion areas reduce stress and allow the seats to be axially flexible
  • Solid top works and robus gland box system for 100% reliability
  • Reinforced seats guarantee shape and position in the bore during operation improving the stability and performance
  • Integrated expansion areas provide low operating force and minimize the stress on the seats
  • No flow restriction fully open
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Orebed Mill Linings

Ball Bearing
Orebed is a mill lining with totally unique properties. If you have a Vertimill or a pebble mill with magnetic ore, Orebed is the superior solution for you offered only by Metso. Selecting Orebed, you can count on a long lasting lining that needs no maintenance.
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Megaliner

Ball Bearing

As grinding mills are made increasingly larger, the cost of lost production due to downtime is becoming more and more important. If mill availability and safe installations are paramount for you, Megaliner is the right choice.

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Ultrafine Screens

Ball Bearing
The new Metso UltraFine high frequency vibrating wet screen is designed for separation from 0.075 to 1 mm, and is an ideal alternative to hydrocyclones by providing greater separation and energy efficiency. The UltraFine Screen addresses all of the challenges of previous fine wet screening technologies, enabling our customers to broadly implement this technology to improve their profitability.
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Rubber Mill Linings

Ball Bearing
Features

Metso rubber mill linings are tailor-made and developed in close collaboration with our customers. By using our rubber linings, your working environment can be significantly improved. The rubber components are light-weight which make them safe and easy to handle. Moreover, mill noise levels are reduced, as rubber acts as a vibration damper and noise filter.

Metso has developed wear and impact resistant rubber compounds to address specific operating conditions in all types of mills. Each compound is based on our experience in thousands of real-world applications.

Benefits
  • The market's most comprehensive experience in developing rubber mill linings has given us an unparalleled bank of know-how. We can therefore offer you superior designs that guarantee peak grinding and lining performance
  • The long, predictable life of our light-weight components, combined with fast and safe installation using optimized methods, allow for shorter, more accurately scheduled stoppages
  • Metso rubber mill liners are produced locally, close to our customers. Transportation times can be kept short, which can be crucial for you if urgent supplies are needed
  • The most extensive services hub network in the industry - support is close when you need us
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Primary Gyratory Wear Parts

Ball Bearing
Features

The Metso primary gyratory crusher wear parts have the most important role in rock size reduction in mine operations as the crushing process starts from a primary crusher. The highest possible wear life is combined with mechanical reliability through the component life cycle. As the production stops are very expensive for mine operations, the Metso manganese gyratory crusher wears are easy and quick to install.

Manganese steel mantle wear parts are provided with different shapes, surface profiles and steel grades. Alloy steel, white iron and manganese steel concave wear parts are designed for hardest rock in surface and underground operations.

Benefits
  • High quality and long wear life
  • Excellent total crushing economy, low cost per ton
  • Chamber and material selection according to your process
  • Superb continuous crushing performance
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Spare And Wear Parts

Ball Bearing
Features

We maintain a large inventory of replacement parts for feeders, car pullers, en-masse conveyors, throwers, coal preparation equipment and other types of bulk handling equipment to satisfy customer needs. If we don't have it in stock, we can get it quickly.

All replacement parts are OEM quality designed to meet the needs of your machines. In many instances, our parts can also retrofit with our competitor's machines.

Benefits
  • The right OEM engineered replacement parts - every time
  • Backed by Metso warranty program
  • Prompt response to parts requirements
  • Competitive price and delivery
  • Proper packaging and tagging to avoid loss and damage
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Spare And Wear Parts For Slurry Pumps

Ball Bearing
Features

The wear parts and spare parts program from Metso offers the confidence that you can ensure plant safety and maintain like-new performance. As a single-source supplier we stand behind every product and component simplifying maintenance and supporting uptime.

Benefits
  • Single-source OEM supplier
  • Easily interchangeable parts
  • Maintain and optimize plant performance
  • Simplify service and maintenance
  • Local inventory and deployment
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Spare Parts For Screens And Feeders

Ball Bearing
Certified quality and simplified replacement 2 Features

Quality is of the utmost importance. Designs are field tested and proven prior to being put on the market. Only those parts 100% approved by our quality inspection department leave our facility. Metso screen and feeder parts boast a strong design to suit tough operating conditions.

Our equipment has a unique, simplified design. Thre are only two models of helical springs and vibrating mechanisms. Also, the cross beam is designed to fit in different machines. This means many options for customizing machinery to your specific needs.

Benefits
  • Reliable operation
  • Safe, trouble-free maintenance
  • Easy to change/upgrade components
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Spare Parts For Process Equipment

Ball Bearing
OEM parts mean correct dimensions and best materials every time1Features

Our engineers can analyze your process equipment and provide upgrade solutions incorporating latest designs. This applies whether your existing equipment is classification, agitation, separation, flotation, thickening, clarification, dewatering or filtration. Upgrades are custom designed for each plant, and our mission is to make new, standard parts that fit old equipment.

Our upgrades can increase production, reduce maintenance, improve energy efficiency, increase safety and/or reduce operating costs. Upgrades can also benefit you through increased access to standard spare parts.

Benefits
  • Minimize downtime
  • Prevent problems
  • Lower operating and maintenance costs
  • Confidence supplied parts provide reliable performance
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Spare Parts For Pyro Processing Equipment

Ball Bearing
Features

Metso can provide pyro parts to the original material specifications and tolerances. Those include: riding rings, filler bars, retaining components, drive components, internal refractories, chains, lifters, dams, carrying rollers, shells, carrying stations, thrust stations and satellite coolers. We take advantage of the latest designs and improvements. All of our parts are held to stringent OEM standards by our quality assurance group, and we stand behind what we supply 100%.

Upgrades can be as simple as making the old part out of better materials. As the OEM, we partner with our customers to offer quality replacement parts or improved designs that decrease maintenance and downtime as well as provide longer life of the part.

Benefits
  • Prevent problems with perfect matching parts
  • Extend equipment uptime by using parts made with quality materials and latest designs
  • Incorporate latest technologies in underperforming equipment to improve its productivity
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Slurry Hose Systems

Ball Bearing
Single-source supplier of integrated hose system lowers maintenance cost and ensures greater uptime

Features

Metso hose systems, beam structures and components are designed to meet the highest standards of quality and safety. Our engineers, with deep application expertise, will help you develop and install a system that is not only safe but also highly reliable and efficient.

Benefits
  • World class reliability and plant safety
  • Robust construction and design maximize wear life
  • Easily interchangeable parts
  • Highly adaptable for every plant layout
  • Reduce challenges related to vibration and noise
  • Minimize flow resistance
  • Easy to maintain and service
  • Prevent exposure of gaskets and couplings to abrasive mediums
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Metso Slurry Hose Systems

Ball Bearing

Rubber hoses
Rubber slurry hoses are used for sections of slurry hose systems containing bends, differences in levels and unevenness. The flexible rubber hose can be easily adjusted to different lengths, or, to a certain degree, bent to requirements. For the recommended bend radius, see our catalogue Slurry Hose System Design Manual. The rubber hoses require support in the form of a support beam along the whole installation.

Rubber lined steel pipes
The rubber lined steel pipe is an alternative to the rubber hose for the straighter sections of the slurry hose system. The rubber lined steel pipe is available in 3 m, 6 m and 10 m lengths. The rubber lined steel pipe does not need an support beam, only supports at each end.

3xD bends
Bends are used in tight spaces, where the smallest bend radius of the hose is not enough.

Couplings and gaskets
Aluminium couplings are placed between the hose lengths, which give fully tight joints when combined with the steel tube reinforced rubber seaIs. The flexible rubber seals help compensate for the unevenness in the joints, while also protecting the couplings from direct contact with the slurry. The same type of couplings and seals are used for both rubber hoses and rubber lined steel pipes.

 

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Slurry Handling Solutions

Ball Bearing

Metso hose systems and components are built are designed on years of firsthand application experience. Our products meet ISO 9001 and ISO 14001 specifications and conquer the most demanding customer quality and environmental standards.

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Thomas Simplicity Dredge Pump Designing Service

Ball Bearing
  • Only four wear parts for easy maintenance
  • Extra heavy metal sections for longer wear life and reduced costs.
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Wear Parts Design Features

Ball Bearing
  • Layout Flexibility
  • Smooth operation
  • Cantilever design
  • Bearing assembly
  • Impeller options
    • Type O: semi open
    • Type C: closed
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Railcar Dumpers

Ball Bearing
Features

Metso custom configured dumpers are built for optimum fatigue life

  • Rotary (standard) dumpers
  • Multiple barrel configurations
  • Dumpers with bottom dump capability
  • Capable of handling a diverse range of dry bulk materials, Metso dumpers unload random cars, as well as unit trains of any length, style and car size.
  • Used for handling coal, coke, metallic ores, limestone, bauxite, phosphate, sulfur, wood chips, and many other bulk materials.
Benefits
  • Standard rotary railcar dumper makes handling a wide variety of materials a rapid, automated process.
  • Multiple barrel dumper configurations dump 2, 3 or 4 railcars simultaneously to increase traditional unloading capacity.
  • Rotary dumpers with bottom dump capability are available in two configurations.
    • Simplified: dumps between rails
    • Full bottom: walkway covers are removed for full car width dumping outside the rails.

Metso dumpers can also be configured to accommodate hopper bottom truck-trailers.

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Crescent Railcar Dumpers

Ball Bearing
Features
  • With a section of the end rings omitted, the crescent dumper, sometimes referred to as C-frame, allows the positioner to move straight through the dumper barrel.
  • Dumper rotation is close to its own center of gravity providing faster duty cycles.
  • Crescent dumpers employ a high degree of automation, and provide local interface for the operator uncoupling and re-coupling the cars.
  • The crescent style dumper is commonly used with a tandem barrel configuration unloading two railcars at a time.
Benefits
  • More efficient handling of random railcars; including the ability to eject the previously emptied car without any possibility of the two cars re-coupling.
  • Higher capacity in random train operations due to faster duty cycles. 
  • Saves time in uncoupling and re-coupling every railcar in the set when tandem barrel configurations are used.
  • More flexibility in handling varying sizes of railcars.
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Capstan Car And Barge Pullers

Ball Bearing
Features
  • Pull range from 2,500 to 7,800 pounds
  • Handle up to 5 railcars on straight and level track
  • Electrical controls and accessories can be supplied with all units.
Benefits
  • Inexpensive and dependable
  • Horizontal units can be controlled wirelessly from handheld station
  • Vertical units can be controlled with a footswitch
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Barrel Reclaimer

Ball Bearing
Features
  • Robust design and construction
  • Minimum working parts
  • Main drives comprise long travel, harrow, barrel rotation and conveyor
  • Speed variables
  • Special design to handle sticky material
  • Automatic operation, if required
Benefits
  • Low maintenance due to minimum working parts
  • Durable and dependable
  • Maximum possible homogeneity of material properties and particle size distribution in the resultant blend
  • Better blending
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General Combustion

Ball Bearing
Features

The burner system is an important and integral component of a rotary kiln system to optimize the combustion of fuels to release heat in the kiln.  Safety considerations, ease and flexibility of operation, product quality, energy efficiency, maintenance costs, and the environmental impact of the products of combustion are some of the most critical areas that a kiln operator must evaluate in selecting a kiln burner.

Metso, with over half a century of experience in designing and manufacturing rotary kiln-based thermal processing systems, has the technical expertise and capability to provide rotary kiln operators with a kiln burner system that best meets their requirements.   Since 1950 Metso has successfully engineered and supplied more than 300 burner systems.

At Metso we have experience with many different fuels, including conventional fuels such as coal, coke, gas and oil, and unconventional fuels such as, COG (coke oven gas), saw dust, tires, biofuels and other alternative fuels. Different types and qualities of fuels can cause different temperature profiles within a rotary kiln, which will cause changes in operations.

The burner and process system oxygen content can affect product quality and energy consumption; controlling it, therefore, has great economic advantages.  Air is typically used as the oxidizing agent, but in some applications purified oxygen is introduced to reduce gas flows, reduce nitrogen oxide generation and/or obtain higher temperatures.  When the exact amount of air is mixed with a fuel to completely oxidize the hydrocarbon species present, it is calledstoichiometric combustion.  Most plants that burn fuel target an excess air rate of 0.5% to up to 5% above stoichiometric conditions.  The lower the excess oxygen content, the less gases are being sent through the system and therefore downstream gas handling equipment will be more efficient.  Unfortunately, not all fuels may be combusted at such a low oxygen level, and in some applications having excess air can act as a benefit to the overall system.

Benefits

When designing a burner system, Metso’s engineers consider: the process, primary and secondary air momentum, system temperature profile requirements, and emissions requirements.  Reduced NOx emissions and optimum flame shape is achieved with the use of two primary air chambers.

Metso can engineer burner systems for specific job requirements based on our vast burner experience:

  • Multi-fuel capability designed to handle gas, oil, pulverized coal, petroleum coke or non-condensable gases separately or in combination.
  • Complete fuel flow control, directional adjustability, and flame shape control is obtained by dual air channels.
  • Low primary air design is used to maximize fuel efficiency and energy recovery from auxiliary cooling devices.
  • Design features include mechanical or steam atomization of oil and sturdy, rugged construction for high temperature duty, utilizing stainless steel materials for blast pipe, blast pipe internals and fuel nozzles.
  • Engineered and custom designed valve trains for safe, efficient, reliable combustion are provided.
  • Burner systems range from preheat to 300 MBtu/hr (315 GJ/hr).
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Annular Cooler

Ball Bearing
Features

Although the major elements of the process reside in the grate and kiln, a cooler is added to the system.

  • Recuperates heat from the pellets in both the primary and final cooling zones
  • Cool the pellets to a temperature for safe handling
Benefits
  • Proper operation of the cooler with respect to the grate and kiln will result in significant fuel savings.
  • The cooler is an integral part of a total process consisting of a traveling grate preheater, a rotary kiln and a cooler.
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Patented Knife System

Ball Bearing

The multi-edged shaft is fitted with a patented knife system and is fed by a hydraulic pusher. The speed and the sensitivity of the pusher are interlinked with the function of the shaft. This ensures that material is not forced onto the shaft and a minimum of heat is generated. The hydraulic drive of the shaft guarantees an impact resistant and resonance free power  transmission.


All together a minimum of wear and energy consumption is secured.

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Refining

The knowledge management tools of Metso DNA automation system enable operators to enhance continuous learning, to develop operational practices and to operate in stable plant conditions or during even the most challenging disturbances. It is possible to use operator resources and increase the value of the oil fractions through the whole production chain without skill or technology limitations.
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The Thomas X Series Of Extra Heavy Duty Slurry Pumps

Features

These pump are available in an XM hard metal version and an XR rubber lined version. Maintenance slide base options are available for inlet sizes up to 400 mm(16''). The X range offers a large, heavy duty solids handling pump with excellent performance and low maintenance costs. The heavy duty design and robust construction combined with the highest quality of abrasion resistant wear materials is a guarantee for long life and trouble free operation in the toughest heavy duty applications.

One unique feature is the optional maintenance slide base which makes it extremely easy to service the pumps and the time required for replacement of wear parts will be less than 50% of the time needed compared to other pumps.

Benefits
  • Modular design technology
  • Robust construction designed for highly abrasive, maximum duty
  • Computer aided designed thick volute casings and heavy duty large diameter impellers, carefully matched, to provide high efficiency, hydraulics for even wear
  • Maintenance slide base option
  • Materials used are the very best available, providing both excellent wear properties and corrosion resistance
  • Self contained bearing cartridge assembly with oversized shaft and anti-friction bearings
  • Various shaft seal options
  • Ease of maintenance
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Renewable Fuels

Replacing fossil fuels with renewable fuels is an important step in curbing greenhouse gas concentration. Metso has supplied substantial quantities of valves, actuators and intelligent controllers to bioethanol and biodiesel plants across the world.
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Silver Refining

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    Jaw Crusher

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      Petrochemical Plants

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        Lng & Gtl

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          Metso India Private Limited No. 6-3-866/A, No. 202, 2nd Floor, Mayank Plaza Greenlands Road, Begumpet, Opposite Greenland Hotel, Begumpet,
          Hyderabad-500016, Telangana, India

          K.H.V.R Murthii ( Deputy Manager )
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