MVS Acmei Technologies Private Limited

The Pulp & Paper industry is complex, supporting a wide array of machines and mechanical processes running virtually around the clock. Being able to plan operations down to the hour is essential to profitable operation of the plant.

The primary assets to monitor in any facility are generally pumps and rotating equipment. This includes saws, paper machine rolls, roll drives, fans, pumps, circulating filters, Barking Drum, Chipper, Turbine, Generator, Bleaching, Refiners, Cleaners, Digesters, Washers Screens, Evaporators, Recovery Boilers Fans, Water treatment plants, Head Box, Press Rolls, Dryer Rolls, Calendar, Winder. Nearly every piece of equipment in this category is critical and requires careful monitoring or production could be interrupted and profits lost.

Many companies operate with multiple shifts and with around the clock production. Because of component, installation and implementation costs, many machines have no redundancy. A single component failure can stop production, leading to downtime, which in a current, large-scale paper mill which can exceed millions of dollars per day.

The condition monitoring services provided under the ’Health Check’ can include, but are not restricted to

• Vibration analysis
• Stress wave detection
• Oil analysis
• Electrical Thermography
• Mechanical Thermography

The DCA-31/IS™ Data Collector / Real Time Analyzer has been designed specifically for use in hazardous areas. Intrinsically safe requirements place certain limitations on the functionality of the analyzer as compared to the DCA-31B. ACME recommends that users check to see if IS instruments are truly required or if data can be collected once areas have been deamed safe to enter (i.e. hot work permits are granted) or if sensors can be permanently mounted in hazardous areas and cabled through barriers into junction boxes in non hazardous areas

Additional Information:

• Item Code: DCA31

Imbalance is the most common source of machine faults found in rotating assemblies, electric motors and fan assemblies alike.
Using the latest techniques, dynamic balancing is performed by our engineers,-and is the most economical method to correct imbalance in a completely assembled machine, ensuring an increased bearing life and a reduction in the operational noise of the rotating assemblies

Usually, when a fan has to be dynamically balanced, it is dismantled and sent to the site of a balancing service provider. After the process of balancing has been carried out, it is transported back and reassembled at the original site.

ACME provides a range asset management and maintenance consultancy services to improve the Plant performance, we provide services including:

• Plant criticality assessments
• Maintenance strategy development
• CM programme design implementation, development and support
• Root cause failure analysis
• Training courses

These services compliment the integrated Reliability maintenance solutions provided by us & help to improve the equipment and plant productivity, availability and reliability.

The programme runs from assessment to implementation and takes few weeks to few months to realize the objectives set for the programme

Our mission is to provide our customer's best-in-class service and value, by delivering practical and effective solutions. We under Vibration Condition Monitoring Services increase equipment reliability,uptime and reduce operational expenditure. ACME works with your team to ensure that Vibration Monitoring results are transformed into:

• Reduced Maintenance Costs
• Reduced energy & operations costs
• Less Shutdown Time
• Increased Productivity

This being the core activity for over 20 years for promoters and having the expertise across the segments and equipment specific knowledge, enables our highly experienced engineers and technicians to provide both routine and complex vibration condition monitoring.

ACME provides a complete range of engineering simulation services such as FEA (Finite Element Analysis) and CFD (Computational Fluid Dynamics) to drive product designs from concept to reality.

We offer a wide range of FEA services including structural, thermal, fluid dynamics and electromagnetic. Our FEA consultants are highly experienced in several industries including power generation, Steel, Cement, Pulp & paper, Fertilizer, Oil & Gas, Petro chemicals, automotive, and aerospace and many more...

Our consultants use a wide variety of engineering analysis software, such as ANSYS, CFX, LS DYNA, insight, BLADE, STELLA, and IMPRO to solve some of the most complex engineering simulation problems for our customers worldwide.