Oerlikon Textile India Private Limited

Oerlikon Schlafhorst manufactures ring spinning systems that enable you to produce any type of yarn, whether from short or long staple, natural, man-made fibres or blends. Our product range includes besides ring spinning machines and roving frames for short staple spinning ring spinning machines for worsted spinning.

Besides that, automation solutions for any type of spinning mill are on offer. As a specialist for ring spinning systems, we are capable of offering the appropriate transport system for any material flow requirement in your spinning mill.

Modern ring spinning equipment needs in practice to provide not only excellent yarn quality, but also high productivity and flexibility. We therefore offer our roving frames and ring spinning machines as modular systems. The basic versions of these machines can be adapted by additional devices and automation components to suit the requirements of the production environment for which they are intended.

• Zinser Speed 5M - Roving frame for manual doffing
• Zinser 670 Rowe Mat - Roving frame with integrated doffed
  
• Zinser 670 Big Pac - Roving frame with integrated doffed for coarse yarn production

With the unrivaled, integrated automatic doffed, the Zinser 670 Rowe Mat offers you the most reliable and thus most profitable doffing technology that is available today. In addition, the sophisticated machine concept ensures highest roving quality. Also with up to 192 spindles.

The roving frame Zinser 670 RoWeMat not only produces first-class proving. The machine is even quicker and more reliable than all other machines. And thus it increases the overall productivity of your spinning mill.

With the package size 20" x 7" for coarse yarns, the Zinger 670 Big Pac exploits new productivity potentials - with bobbin weight twice as high and extra high yarn lengths.

The great BigPac bobbins with up to 4 kg in weight noticeably reduce your handling effort, the productivity increases thanks to less bobbin changes - both at the roving frame and at the ring spinning machines.

You will achieve even more productivity using the automated roving bobbin transport system that ensures highest quality and process security in particular with the heavy BigPac bobbins.

The sophisticated concept applied to Zinser 670 Ro WeMat and Zinser 670 Big Pac means that the machines can be integrated in facilities with various degrees of automation. The level of automation can thus be effectively adapted to customer-specific conditions.

Automatic tube cleaning is not only faster, it also saves personnel and is more efficient. You can choose between the cleaner as stand-alone device incorporated into the transport system. Or you opt for tube cleaning devices integrated into the individual roving frame. This version allows for the attribution of different raw materials to each individual roving frame. The roving residues can still be used as they are "pure in sorts" and opened.

The RoWe Clean tube cleaner integrated into the roving frame automates the elimination of the roving residues. Roving tubes that cannot be cleaned are replaced by empty tubes from the tube magazine. Thus the transfer process can continue without disturbances and uncleaned tubes cannot entry the machine.

Oberlin Chloroplast has been and still is the only manufacturer of ring spinning machines both for cotton spinning and for worsted spinning. With our machine generation Zinger 351 / 451 we follow our tradition covering both technologies, cotton spinning as well as worsted spinning.

The Modular Concept 451 bundles the advanced Zinser technology for premium worsted yarns in a flexible system.

• Zinser 451 for conventional worsted spinning
• Zinser 451+ for conventional worsted spinning convertible to compact spinning
• Zinser 451s for worsted spinning with spin finger
• Zinser 451s+ for spin finger spinning convertible to compact spinning

First of all, the Zinser 451+ ring spinning machine can operate conventionally - however, all options are left open for the future. The retrofit to compact spinning is possible in a quick and easy way.

Spinning mills with a great variety of yarns and with frequent adaptations to current fashion which want to be flexible for the future opt for Zinser 451+ when making their investment decisions.

During spin finger spinning, the yarn balloon is reduced by the repeated enlacement of the yarn at the spin finger. At the same time, the spinning tension is lowered.

The results: more productivity.

Compared with the conventional worsted spinning, the yarn breakage rate in relation to the speed is noticeable lower during spin finger spinning. Thus you benefit either from a more favourable yarn breakage rate - or you spin much faster at the same yarn breakage rate.

Worldwide proven, with precise setting, safe compacting thanks to self-cleaning technology - this is Zinser compact spinning. With the Zinser compact spinning machines, you produce cotton yarns and worsted yarns with exactly the compact quality you require, metre for metre.

Textile professionals can tell the quality of compact yarn by the very low hairness. For this purpose, an airflow is created during the spinning to tie up the fibers into the yarn. The power of this airflow, the compact power, is crucial. Only if there is no loss in compact power, the fibers can be continuously tied up. With fading compact power, the spun yarn will loose its compact characteristics, slowly and unnoticed. Only Impact FX guarantees compact power without loss.

The Zinser 351 Impact FX ensures the full compact power, even with 1.680 spindles. This means compact spinning with highest cost efficiency at best floor space utilization. Along with the certainty that every meter spun results in optimally compacted yarn.

The tension draft with flexible setting, the separate, constant spinning pressure low-pressure provision and the self-cleaning system turns the Zinser Impact FX system into the approved market leader.

• Zinser 451 Impact FX
  Impact FX, on demand convertible to conventional spinning
• Zinser 451s Impact FX
  Spin finger spinning plus Impact FX

The doffing system Co We Mat offers Oberlin Chloroplast in two versions

• CoWeMat 395 V - the linked system solution
  The ring spinning machines are linked directly to cone winders. Cycle times of production will be reduced.

• CoWeMat 395 F - stand-alone solution
  Reliable doffing of stand-alone machines with tube feeding system CoWeFeed for an unsorted tube feeding.

With the Siro Spun process you are able to produce directly Weavable, two-ply Siro yarn directly at the ring spinning machine, so eliminating the usual twisting process. In the Siro Spun process, two Rovings are led in parallel through the drafting system, and are only combined once they have passed the nip point of the front top and front bottom rollers. The result is a twofold ply yarn, so-called Siro yarn, a twist consisting of twisted single yarns.

As early as 1962 the first Autoconer set global standards for maximum economic success. Each Autoconer generation won customers over with its new, groundbreaking engineering and innovative winding technology. The Autoconer was and still is the standard for ultimate performance, unique package quality and future-oriented machine concepts. With its flexibility and modular winding technology, the Autoconer continues to meet all the demands of the global textile industry, both the textile-technologically sophisticated requirements of spinning mills specialising in high-tech applications and companies with standard applications that are more geared to maximum productivity.

With the Autoconer X5 you are assured of package technology with a future. Due to its enormous growth potential, the global textile market offers great opportunities that should not be passed up. With the Autoconer X5 you set the tempo and provide the impetus in the textile sector. You dictate the pace, direction and rhythm. This will definitely give you the cutting edge to secure the best market opportunities.

Autoconer X5:

• Centrally controlled setting of winding parameters via touch screen on Informator
• Specific user interface as well as fast and precise fault diagnoses
• Maximum functionality and maintainability due to open, clear machine design
• Plug & Wind technology for fast, easy set-up
• Set-up times reduced to a minimum

Clearly structured process flows, reduction of logistics costs as well as reduction of handling and process steps are obvious advantages of automation.

Benefit from the advantages of the Autoconer X5 automation concept to achieve an economic, efficient automation of your production plants.

• Clearly structured material flow with low complexity
• Solid yarn-protective Autoconer Caddy system for bobbin and tube transport
• Flexible configuration of material flow for optimally adapted capacity and functionality
• Energy-saving new transport system
• Intelligent material flow control

The automation trend is gaining momentum to reduce personnel costs and increase quality and efficiency. The direct link between ring spinning machine and winding machine Autoconer X5, type V, presents the maximum level of automation in bobbin processing, with shortest process flow and highest quality assurance.

• Process flows, independent of personnel
• Constant maximum possible yarn quality due to yarn-protective,contactless transport of bobbins directly to winding machine
• Maximum quality assurance, no mix-up of lots

Textile selection criteria for rewinding process:

• Format and presentation of the feed
• Clearing degree of yarns to be processed
• Requirements of downstream process steps
• Selection of traversing technology
  
  

Process-related selection criteria:

• Automation level of machine
• Combination of various types

Your package - your trademark: That is why the individual quality of your packages is an important argument for your customers. PreciFX, the world's only drumless yarn traversing system for processing of bobbins as well as for rewinding of packages sets completely new standards in terms of package quality.

With pattern-free package structure, individual package design, package characteristics that can be optimally adapted to downstream processing and the freedom to choose between the winding technologies of random wind, precision winding and step precision winding.

PreciFX winds with more process reliability, flexibility and speed than other traversing systems, to achieve higher productivity and quality. Uncompromising flexibility: Preci FX winds packages for dyeing, warping and weaving, knitting, plying or twisting. You determine the package characteristics centrally at the Informator.

Reliability is the hallmark of spinning with Oerlikon Schlafhorst rotor spinning machines: You will be producing using the best machines the market has to offer. Over 6 million spinning positions from Oerlikon Schlafhorst and a market share that for years has been well above 60% in the automatic machines segment make it quite clear that Schlafhorst rotor spinning machines score points all along the line.They are extremely productive and spin precisely the quality required in downstream processing. They also offer smart savings potential, e.g. in energy consumption, in raw materials management and in the cost of logistics. Oerlikon Schlafhorst makes you fit to face the future.

• The most innovative rotor spinning technology in the world
• Up to 25 % more productivity
• Significantly better yarns and packages
• The most flexible rotor spinning machine in the world

The new precision rotor projects the technological revolution that Oerlikon Schlafhorst has set in motion with the

• Single and electromagnetic rotor drive
• Rotor motor designed for speeds up to 200,000 rpm
• The most innovative rotor spinbox in the world

Oberlin Chloroplast offers the appropriate yarn clearing system for each rotor spinning machine line. Corabella X and Corolla XF for the Autocrat line. Corabella Q for the BED line. These yarn clearing systems, tuned to the respective machine lines, ensure a high production without quality restrictions.The high precision of the Corabella eliminates misinterpretations of the fault analysis and thus unnecessary clearer cuts and unwanted productivity losses.

Transfer station represents the interface between Zinser 670 RoWeMat und Zinser 670 BigPac and a roving bobbin transport system which realizes the transport of the bobbins to the ring spinning machines. After the automatic doffing operation, the bobbins are transferred to the transfer station.

• The roving bobbins will not be touched, the bobbin surface will not be damaged.
• The material flow is clearly structured.
• Increased productivity.

Fix Flow, particularly suitable in case of a consistent production pro gram me works according to the circular flow system: in a circular course around all ring spinning machines, with full bobbins and empty tubes.

The transfer stations of the roving frames feed the transport system with full roving bobbins. Your staff replaces empty tubes by the full bobbins and pieces the roving.

Preconditions for linking the ring spinning machine to an Auto flow System

• Creel automation CimTrack 1
• Creel automation CimTrack 3
• Creel automation CimTrack 4

With CimTrack  the roving bobbins are directly transported into the reserve row of the ring spinning machine. Bobbin exchange and piecing up the roving have still to be done by the operator.

The automation level of transport systems for this application can be adapted to the customer's specific requirements (manual, semi-automatic and fully automatic).

With CimTrack 3, the roving bobbins are directly transported into the ring spinning machine creel using trolley trains (one per creel row). Bobbin exchange is dropped. The operator has only to piece up the roving. A row change is performed.

The technology of the Zinser 351 is clearly designed for the increase in production. With up to 1.680 spindles, it sets the benchmarks worldwide. The Zinser 351 is versatile - for coarse yarns up to fine yarns. Zinser ring spinning machines and their degree of automation are individually specified to meet the demands of the spinning mills in an optimal way.

First of all, the Zinser 351+ ring spinning machine can operate conventionally - however, all options are left open for the future. The retrofit for compact spinning is possible in a quick and easy way.

Spinning mills with a great variety of yarns and with frequent adaptations to current fashion which want to be flexible for the future opt for Zinser 351+ when making their investment decisions.

Top-quality worsted yarns are sought-after by the producers of fine textile fabrics - because they are the most Important Pre-condition for high-quality brand name textiles. With the classic Zinser 451 worsted ring spinning machine, you always meet the high demands of your customers. The Zinser 451 guarantees convincing results with fine yarns and also with coarse yarns.

Oerlikon Schlafhorst roving frames and ring spinning machines can be optimized according to requirements by adding additional devices.

Optional additional devices:

• CoWeMat
• FancyDraft
• SiroSpun
• CoreSpun

Ring-spun fancy yarns of short or of long staple fibers are produce for cotton- and worsted Oberlin Chloroplast ring spinning machines in a simple and comfortable way. Prerequisite for Fancy Draft is the Servo Draft – the electronically controlled drafting system drive. Servo Draft is standard equipment on ring spinning machines of the machine generation Zinser 351 /451.

FancyDraft is offered in different versions:

• Basic version - Fancy Draft
  One yarn section between effects and 3 effects can be defined per pattern repeat
  
  
• Extended version - Fancy Draft extended
  One yarn section between effects and 7 effects can be defined per pattern repeat

Data entry through EasySpin

The entry of effect yarn parameters is done through EasySpin - the graphic Oerlikon Schlafhorst machine interface. The draft and the twist can be easily set and varied with FancyDraft. Effects varying in fineness, length and twist can be introduced into the yarn.10 articles are available in EasySpin and 100 articles can be stored with the optional memory expansion (memory card & card adapter).

For the Core Spun process, Oer likon Schlafhorst offers a conversion package that can be easily and fast installed at Oerlikon Schlafhorst ring spinning machines. With the Core Spun process, where a core or foundation thread of continuous filaments is spun with fibre material, the so called and well-known core yarns are produced. A choice is to be made between core yarn hard (non-elastic) and core yarn soft (elastic).

• Conversion package.
• Economic production of elastic ring spun yarns possible.
• Wide range of application.
• Combination of CoreSpun technology with the SiroSpun technology is possible - the result is an elastic ring spun twist.

Fila Guard: Single yarn break detector

Roving Guard: Roving stop device for eliminating material waste and avoiding of lapping

Your benefits:

• Continuous production monitoring.
• Elimination of material wastage and lap formation.
• Avoidance of machine damage caused by lapping.
• Smart signalling system providing visual indication in case of yarn- breaks.
• Diagnostics from the control panel of the machine.
• Reduced personnel costs thanks to higher spindle allocations.

In ring spinning, package winding is the completion of the yarn forming process and the beginning of various downstream processes and finishing. Here, the course is set for the high economic efficiency of the downstream textile processing chain. At the same time, the yarn quality according to the requirements of the final textile products must be ensured. The Autoconer X5 is characterised by reproducible package and yarn quality, specifically tailored to the downstream process stages, top performance and resource-saving winding process.looking machine concepts for bobbin processing.Textile technological high-performance modules, such as Autotense FX, Propack FX, Ecopack FX, universal splicing technology, winding process that are gentle on the yarn and integrated electronic yarn clearing

Oberlin Chloroplast offers the up-to-date two-in-one Corabella XF system. One sensor for both a consistent detection of thick and thin places with the corresponding matrix classification and a perfect foreign material elimination in the yarn by means of the foreign material matrix classification. The configuration of the foreign fiber matrix classification is analogue to the thick and thin place matrix so that the setting is easy here as well.

From now on, compromises between quality and productivity that were imperative in the past are superfluous. With Corolab XQ, the customers determine their high-quality yarn by means of an easy classification that is flexible and modifiable.

The Modular Concept 351 bundles the advanced Zinser technology for premium ring yarns in a flexible system.

• Zinser 351 for conventional ring spinning
• Zinser 351+ for conventional ring spinning convertible for compact spinning

More new features of the ZinserSpeed 5M:

• Especially economical on energy
• Superb roving quality
• Wide application spectrum from fine to coarse
• Reliable operation even in a power outage
• Short set-up and servicing times
• Excellent ergonomic profile
• High efficiency rating

The following standardised Autoflow systems are available:

• FixFlow
  
  • Fixed link / circular conveyor system
  • Ideally suited for spinning mills with a permanently invariable production and spinning programme.

• FlexFlow
  
  • Flexible link
  • The material flow system for spinning mills with frequently changing and flexible production and spinning programmes.

With CimTrack 4, the roving bobbins are directly transported into the ring spinning machine creel using trolley trains (one per creel row). Bobbin exchange is dropped. The operator has only to piece up the roving. A row change is performed.

Particularly suitable is a entirely automated solution with the roving frame Zinser 670 BigPac and ClimTrack 4 in the coarse yarn sector, e.g. for ring denim.

It ensures highest quality and process security when processing the heavy-weight BigPac bobbins. It offers the highest savings. The work load for doffing, bobbin transport and bobbin change at the roving frame and the ring spinning machine is reduced by nearly 80%.

The FX series:

• PreciFX: Unique drumless yarn traversing system, for bobbin processing as well as for rewinding process
• Propack FX: Disbanding of pattern zones during drum winding to allow a controlled, uniform package build
• Ecopack FX: High-precision length measurement for maximum accuracy and reproducibility of the wound yarn lengths
• Variopack FX: Optimises the package build when processing elastic materials and reduces bulging-out of package flanks
• Autotense FX: Online yarn tension measurement and control for constant yarn tension and thus extremely