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Our Products
- Injection Molding Flow Analysis Job Work
- Moldflow Fiber Orientation Analysis Services
- Mold Cooling Analysis Services
- Mold Flow Analysis Service
- Moldflow Gate Location Analysis Services
- Runner Balance Analysis Services
- Warpage Analysis Services
- Injection Moldflow Analysis Services
- Mold Flow Analysis Services
Analysis Services
Injection Molding Flow Analysis Job Work
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With in-depth domain expertise, we are engaged in providing Injection Moulding Job Work. The entire range of services is rendered by our well-versed professionals in an effective manner using high grade technology in observance with predefined market norms. Our offered services are acknowledged for their quality, reliability and timeliness, therefore highly demanded in the market. Our offered services are available at the most competitive prices.
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- Timely execution
- Reliable
- Minimum maintenance
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Specific Problem/Issue | Molding Process |
Certification Required | No |
Audit Type | Internal |
Analytical Service For | Fiber Orientation |
Preferred Audit Location | Off-Site Testing |
Analytical Service Frequency | One Time Requirement |
Application/Usage | Automotive |
Fiber Orientation Analysis Services in injection-molded composites, the fiber orientation distributions show a layered nature, and are affected by the filling speed, the processing conditions and material behavior, plus the fiber aspect ratio and concentration. Without proper consideration of the fiber behavior, there is a tendency to significantly overestimate the orientation levels. The Moldflow fiber orientation model allows significantly improved orientation prediction accuracy over a range of materials and fiber contents.
A Fiber-orientation analysis can assist in:
- Predict fiber orientation and thermo-mechanical property distributions in the molded part.
- Predict elastic modulus and average modulus in the flow and transverse-flow directions
- Calculate Poisson's Ratio, a measure of the transverse contraction of a part compared to its length when exposed to tensile stress.
- Optimize filling pattern and fiber orientation to reduce shrinkage variations and part warpage.
- Increase part strength by inducing fiber orientation along load bearing part surfaces.
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Specific Problem/Issue | Molding Process |
Certification Required | No |
Audit Type | Internal |
Analytical Service For | Cooling Analysis |
Preferred Audit Location | Off-Site Testing |
Analytical Service Frequency | One Time Requirement |
Application/Usage | Automotive |
Cooling analysis is used to evaluate and optimize cooling line design. Analyzing the cooling phase can help determine the coolant conditions needed to maximize efficiency of the proposed cooling layout.A cooling analysis can assist in:1. Cycle time optimization2. Effect on warpage3. Evaluation of baffles4. Pressure drop along each cooling circuit.5. Variation in coolant temperature.6.Cavity surface temperature distribution
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Mold Flow Analysis Service
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A Mold Packing Analysis Services can be used to optimize the second stage of the injection molding process to achieve the right balance between part quality, part cost, and cycle time. Users can set up and evaluate packing profiles to determine the optimal packing pressure and duration of packing. From the analysis, the user can review the volumetric shrinkage, cycle time, and the average temperature across the part.
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Moldflow Gate Location Analysis Services
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Benefit of MoldFlow Simulation
- Efficient Process Conditions
- Optimum Cooling for Cycle Time Savings
- Optimum Gate Position for Minimum Machine Size
- Position Weld Line Where You Want Them
- Runner Balancing for Minimum Scrap
- Eliminate Gas Traps, Sink Marks & Burning
- Minimize Clamp Force Requirements
- Control Fiber Orientation
- Even Part Shrinkage
- Gas Injection Simulation
- Reduced Warpage at Fast Cycles
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Runner Balance Analysis Services
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Before the design of runners for a family mold, analyze each part on its own. Once know that each cavity will fill, then can design the runner system to create balanced fill paths in each cavity. If the runners are not balanced, molding problems such as hesitation, underflow and over packing may occur.
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Warpage Analysis Services
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Warpage Analysis Process:
- Evaluate final part shape before machining the mold
- Evaluate both single cavity as well multi-cavity molds
- Scale shrinkage and warpage results for better visualization of deformation
- Constrain the part on a plane for better measurement of deflection
- Separate total displacement into X-, Y-, and Z-axis displacements to show only the deflection in each direction
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Injection Moldflow Analysis Services
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