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Polymer Engineers

Mumbai, Maharashtra
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We have established ourselves as a trustworthy manufacturer and distributor of Thermoplastic Products & Components, Conveyor Components, UHMWPE Products and Polymer Machined Spares. All our offered machines are developed using optimum grade components and advanced technologies following international standards. Moreover, our offered machines are widely appreciated by the customers for their attributes like easy operations, low maintenance cost and trouble-free performance. Detailed overview of our range is mentioned below:

Typically, conventional conveyors run all the time whether they are accumulating product or not. One of the greatest aspects of Motorized Drive Rollers (MDR) are the fact that, with the proper control system strategy, MDR zones only run when they need to. In a typical MDR system, the rollers in any given zone only run 10% to 50% of operational time. You could realize a savings of 30% to 70% in energy savings alone, which means a faster return on investment for your business. The inherent advantages of motorized drive roller conveyor design mean your maintenance and spare parts costs are dramatically lowered.   Advantages include 50% - 75% energy savings, 50% - 75% less db noise, 50% - 75% less mechanical components, No mechanical accumulation required for components, Low to no maintenance for 10 years, Zero Pressure Accumulation, Run On Demand feature, Variable fixed speed adjustment & reversible, No mechanical oily gearbox, No leakage, Food Grade. Most conveyor manufacturers have embraced the motorized drive roller conveyor concept in one form or another. As time goes on, motorized drive roller products are being placed on the market to solve traditional material handling functions other than just zero pressure accumulation. There are currently several versions of merges and transfers on the market, and there's more to come.
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We are an established Conveyor Roller importer and manufacturer providing a comprehensive range of conveyor rollers for a wide range of industries. No matter what the quantity required, we can provide or custom manufacture to suit your individual requirements. We import and manufacture conveyor rollers from stainless steel, zinc-plated mild steel with a wide range of plating and lagging available.A Wide range of Driven and Non Drive application rollers are available. Ideal for High Speed Roller Conveyors with Low Noise Operation.Rollers are available for light medium or heavy duty applications, ideal for warehouse and factory assembly lines, live storage, pallet storage, food and packaging lines.Please contact us with any technical inquiries you may have and our conveyor roller experts will advise on the best solution for your needs. Hopefully you will give us the opportunity to meet your expectations.If you still can't find what you are looking for our Design and Engineering Team shall be pleased to build to your specifications and design.
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We are a leading Importer & Distributor of Thermoplastic Chain & Modular Belts such as Flat Top Thermoplastic Slat Chain, Thermoplastic Comb Transfer Plate and Thermoplastic Modular Belt. When it comes to providing highly engineered products that improve productivity and efficiency for industrial applications worldwide, we are the most reliable in the industry. Our commitment to customer satisfaction and superior value extends to every area of our business. We pride ourselves on creating some of the finest turned components in the plastic machining industry. For precision plastic machining requirements, we have the finest tooling technology capable of delivering superior plastic surface finishes and optical clarity. Our continuous upgrades to machining equipment have allowed us to maintain the highest quality machined plastic components in the industry. Our CNC machining equipment can process a wide range of components from micro turning to 60 inches in diameter.
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Advantages of Thermoplastic Components over conventional M.S. and S.S. Components in the brewery and beverage handling industry include reduction of the product’s weight, high durability against climatic influences, thermoplastics do not corrode, high durability against chemicals, excessive exposure to water and UV radiation, better impact strength and scratch resistance, availability of almost all colors for ease of distinguishing, extremely smooth surface hence lower friction and power.
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Drum Motors (or motorized pulley) are a geared motor drive enclosed within a steel shell providing a single component driving pulley for conveyor belts. The drum motor concept was first recorded in 1928 but was not realized until the early 1950s when it was first produced specifically for conveyor belt applications. The idea was to produce a compact, totally enclosed single component drive unit with high efficiency and lower frictional losses than a conventional geared motor. The new design was quick and easy to install, required no maintenance and because of its totally enclosed hermetically IP66 sealed design would be unaffected by dust, dirt grease or water. Today you see many examples of drum motor applications in Airport check in conveyors and security machines, supermarket check stands, food processing conveyors and weighing equipment.   Test results showed drum motors used 32% less energy (unloaded) and 47% less energy (loaded) than a comparable geared motor drive thus helping to reduce the global carbon footprint. Drum motors have fewer frictional losses and a higher efficiency than conventional drives use in material handling industry, which normally transfer approximately 75% of their mechanical efficiency to the belt, compared to the Drum Motor which transfers up to 97%.
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Planetary Gear Box is a gearing system consisting of one or more outer gears or planet gears revolving about a central or sun gear. Typically, the planet gears are mounted on a movable arm or carrier which itself may rotate relative to the sun gear. Planetary gear trains provide high power density in comparison to standard parallel axis gear trains. They provide a reduction volume, multiple kinematic combinations, purely torsional reactions, and coaxial shafting.   The efficiency loss in a planetary gear train is 3% per stage. This ensures that a high proportion of the energy being input is transmitted through the gearbox rather than being wasted on mechanical losses inside the gearbox.   The load in a planetary gear train is shared among multiple planets therefore torque capability is greatly increased. The more planets in the system the greater load ability and the higher the torque density.   The planetary gear train also provide stability due to an even distribution of mass and increased rotational stiffness. Torque applied radially onto the gears of a planetary gear train is transferred radially by the gear without lateral pressure on the gear teeth.
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Our range of products include Polymer Machined Parts such as POM (Delrin) Custom Machined Parts, UHMWPE Custom Machined Parts & Change Parts and Cast Nylon Custom Machined Parts. A wide variety of plastic material options are available to choose from. Typical accuracy provided is /- 0.005. We have the ability to hold tight tolerances. We assure you and ensure that your parts are machined from real blocks of your chosen polymer not the "material like" polymers. Our mission is to provide the highest quality products and services to Industry. We deliver results every time by leveraging our advanced technologies and equipment for the best possible outcome.
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Conveyor Components are used to construct equipment that moves products or materials from one place to another, such as assembly lines, and packaging and bottling machinery. Our line of conveyor parts includes adjusting rods and the components needed to attach and mount them, such as cross blocks, clamps, and brackets. Clamping knobs and heads are used to make adjustments to the motion on a conveying system. Roller guides are used to construct the tracks upon which materials glide from place to place. Standing systems are constructed with rods or tubing using support heads, mounting brackets, bases such as bi pods and tripods, and tube expander fittings. To accommodate turning elements, we offer a variety of custom machined and molded products.
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UHMWPE exhibits the properties of excellent impact strength, abrasion resistance, low coefficient of friction, as well as very good chemical resistance. This industrial grade material is also moisture, stain and odor resistant, and is FDA approved to be used in the food processing industry. The material is ideally suited for wear applications especially in contact with metals. UHMWPE is widely used in industrial applications such as paper machine parts and conveyor wear strips and can easily be machined with ordinary wood working tools.
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Brushless DC Electric Motors, also known as Electronically Commutated Motors are Asynchronous Motors that are powered by a DC electric source via an integrated inverter or switching power supply, which produces an AC electric signal to drive the motor. In this context, AC, alternating current, does not imply a sinusoidal wave form but rather a bi-directional current with no restriction on waveform. Additional sensors and electronics control the inverter output amplitude and waveform (and therefore % of DC bus usage / efficiency) and frequency.Brushless motors are commonly used as drives in adjustable or variable speed applications. They can develop high torque with good speed response. In addition they can be easily automated. Due to their construction they have good thermal characteristics and high energy efficiency. To obtain a variable speed response, brushless DC motors operate in an electromechanical system that includes an electronic motor controller and a rotor position feedback sensor.Brushless DC motors are widely used as servomotors for mechanical displacement, positioning or precision motion control.Brushless DC motors are used in industrial positioning and actuation applications. For assembly robots, brushless motors are used to position a part for assembly or a tool for manufacturing process such as welding or painting. They can also be used to drive linear actuators.
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Polymer EngineersD - 401, Lake Castle Hiranandani Gardens, Powai, Powai,
Mumbai-400076, Maharashtra, India

Sumeet Bangia (CEO)

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