Alternative Coating Solution for NVH Reduction on Brake-Pad

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DECC's"

The Challenge: A Tier I supplier to various leading OEMs approached DECC with a problem: Ford had challenged them to come up with a solution to an NVH issue they were facing. The problem at hand was excessive noise and squeaks caused by friction between the brake-pad and brake-pad clip in their brake assembly. Specialty grease was currently being applied to the brake-pad clip, but this process was not repeatable, was messy, and still did not entirely eliminate the NVH issue.

The Solution: DECC was instructed by the Tier I to apply a coating they thought would perform better than the grease. DECC was given the green light to select a coating of their own choosing that they thought could solve the problem, as well. DECC applied the two different coatings via their electrostatic line and submitted the brake-pad clips for testing.

The Result: Both sets of brake-pad clips were submitted to rigorous testing conditions, above and beyond what is normal, to determine just how well they could perform. It did not take long before something was glaringly apparent: the coating DECC chose was substantially outperforming the Tier I suggested coating. DECC's suggested coating was then tested against grease for side by side comparison and performed better than the grease by a significant margin. In fact, DECC's suggested coating performed so well, the testing machine was actually shut off after a million cycles with no sign of failure apparent.

Due to DECC's extensive application experience they were able to select a resin that far exceeded their customer's expectations. As a result, the Tier I is currently working to replace previously specified coatings (D-708) on other Ford and GM brake-pad clips with DECC's coating recommendation, going so far as to call it "the new industry standard."

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Deccan Automobile CO

Opera House, Girgaum, Mumbai, Maharashtra
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DECC's"

The Challenge: A Tier I supplier to various leading OEMs approached DECC with a problem: Ford had challenged them to come up with a solution to an NVH issue they were facing. The problem at hand was excessive noise and squeaks caused by friction between the brake-pad and brake-pad clip in their brake assembly. Specialty grease was currently being applied to the brake-pad clip, but this process was not repeatable, was messy, and still did not entirely eliminate the NVH issue.

The Solution: DECC was instructed by the Tier I to apply a coating they thought would perform better than the grease. DECC was given the green light to select a coating of their own choosing that they thought could solve the problem, as well. DECC applied the two different coatings via their electrostatic line and submitted the brake-pad clips for testing.

The Result: Both sets of brake-pad clips were submitted to rigorous testing conditions, above and beyond what is normal, to determine just how well they could perform. It did not take long before something was glaringly apparent: the coating DECC chose was substantially outperforming the Tier I suggested coating. DECC's suggested coating was then tested against grease for side by side comparison and performed better than the grease by a significant margin. In fact, DECC's suggested coating performed so well, the testing machine was actually shut off after a million cycles with no sign of failure apparent.

Due to DECC's extensive application experience they were able to select a resin that far exceeded their customer's expectations. As a result, the Tier I is currently working to replace previously specified coatings (D-708) on other Ford and GM brake-pad clips with DECC's coating recommendation, going so far as to call it "the new industry standard."
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About the Company

Legal Status of FirmPartnership Firm
Nature of BusinessService Provider
Annual TurnoverUpto Rs. 50 Lakh
IndiaMART Member SinceMar 2009
GST27AAAFD2760J1ZJ
We specialize in the development and application of engineered coating solutions that solve specific component problems. Our diverse capabilities and value added services allow us to provide solutions for many industries, ranging from automotive and diesel to medical and military with everything in between. As a coating applicator, we merge the latest technologies, such as Electrostatic, Robotic, Tumble Spray and Custom Coating Services, with proven process methods to ensure our customer's coated parts exhibit superior performance and meet the highest quality standards. At The DECC Company, our range of coating application capabilities is unmatched in the industry.
Years ago, we invested in quality systems and quality people. With those investments, DECC's vision is to be the most sought after coating applicator in North America. If a quality finish, consistent film build and having parts turned quickly are a must for your company, then we are the coating applicator for you. At The DECC Company, we value quality, integrity and long-term relationships and are looking to partner with companies that value the same. Please view our site regarding the coating challenges you face...we know you will find out how DECC can be the coating applicator to provide a solution to your component problem. Contact us today.
Alternative Coating Solution For NVH Reduction On Brake-Pad
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Prabhakar Mehendale

No. 61, J.s.s. Road, Nagindas Mention, Opera House, Girgaum Mumbai - 400004, Maharashtra, India

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