Automatic Four Color Printing Machine

The machine:
- By perfectly integrating the new generation of electronics and ergonomically designed mechanical components,
- the machine is made to deliver optimum performance and productivity.
Frame Structure:* Distinctively designed strong and sturdy, heavy-duty steel frame structure, completely machined on CNC-VMC, maintains accuracy
* over long dependable life and ensures less vibration even with optimum line speed.
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* The mechanical construction of each component, which undergoes extensive tests, ensures optimum performance and longer equipment life.
Shaftless Unwind Rewind:* Latest Development of easy and Quick Change over with shaftless and electronic Web guiding system for shaftlessunwind station.
Operator Interface:* Master operator control panel and remote operator control panel consists touch screen operating interface facilitates ease in operation.
* Safety of operator, machine and electronic modules are achieved with the help of necessary hardware pr
* Protection and intelligent software routines.
Web Tension Control:* Direct web tension control by using three drive control system consists of Load cell based closed loop vector
* controlled individual AC frequency drives for (I) Unwind station (II) Main drive (III) Rewind station.
* Unwind : Auto web tension control system by using vector controlled AC drive motor
* Main Drive : Vector controlled AC drive motor
* Rewind : Auto web tension control system by using vector controlled AC drive motor
Printing Station:* High Quality Ceramic Anilox Roller With double Close doctor chamber system able to high quality printing with Motorized Ink Pump
* Ceramic Anilox Rollers: Robotic plasma coated and laser engraved with improved cell structure ceramic anilox rollers with quick change over
* Chamber Doctor Blade: Specially designed chamber doctor blade group, ensure straight profile of the blade resulting in lesser chamber pressure, better print quality longer anilox roll life.
* Motorized Web Video Inspection System
* Motorized web video inspection system consists of high quality CCD color camera, Industrial PC Monitor
* (facilitates sequential inspection of the lateral and entire print repeat of the web).
* In-feed Out-feed System (Draw unit)
* The system mainly composed of matt chromium plated steel roller, and rubber covered nip roller with pneumatically adjustable pressure.
Drying Exhaust System:* Drying Chamber: Mainly consists of AC frequency drive controlled heavy-duty blower with connection
* duct and dampers to balance fresh and recycling air.
* The optimized air flow, minimizes heat consumption and avoid solvent retention in the printed substrates.
* Central Exhaust System: AC frequency drive controlled solvent extraction system to exhaust contaminated air from all the print stations through central duct.