Die Casting Tooling Inserts
Die cast tooling inserts are the least expensive form of die cast tooling. The high pressure die cast tooling inserts are usually nothing more than enough steel to produce the cavities and a little extra to accomodate the temperature fluctuations of the molten metal injecting under force. These inserts require heat treating to the proper hardness to extend tooling life. If the cavity inserts are too hard, they will fail from the high temperature of the molten metal and crack the steel. If the cavity inserts are too soft, they will damage easily and wear away too easily from erosion of the molten metal injecting under force.
Sometimes, a die casting toolmaker (because of lack of experience or because they are not following the American Die Casting Standards) will not use enough steel in the die cast insert, and it reduces the potential life (number of parts possible) of the inserts. Excellent Tooling Engineers knows and understands what is necessary to extend the life of die cast die or mold toolings for aluminum.
Inserts need to be mounted into a holder of some type that will allow the metal to inject into the insert, provide a pathway for the metal to go in, and the gasses that create porosity to escape. These holders are called by names such as "unit die", "mold base", or "family die". When you send us your existing die cast tooling inserts, we can mount your inserts into one of our many holders to produce aluminum die castings for your company.
Prototype Die Casting Tooling Inserts
All the same information as the die casting tooling insert, except the tool is made of a lower grade of steel and is not heat treated.
This tool will make a few thousand parts depending on the size and weight of the die cast parts.
This prototype tool insert is used to inexpensivly test a design and is a little less expensive than a hardened cavity insert and takes less time to produce.
One of the bigger difficulties of this tool is that it is damaged more easily and cannot be modified as easily as a hardened steel insert.
Excellent Tooling Engineers
Product Details
Company Details
Product Description
Sometimes, a die casting toolmaker (because of lack of experience or because they are not following the American Die Casting Standards) will not use enough steel in the die cast insert, and it reduces the potential life (number of parts possible) of the inserts. Excellent Tooling Engineers knows and understands what is necessary to extend the life of die cast die or mold toolings for aluminum.
Inserts need to be mounted into a holder of some type that will allow the metal to inject into the insert, provide a pathway for the metal to go in, and the gasses that create porosity to escape. These holders are called by names such as "unit die", "mold base", or "family die". When you send us your existing die cast tooling inserts, we can mount your inserts into one of our many holders to produce aluminum die castings for your company.
Prototype Die Casting Tooling Inserts
All the same information as the die casting tooling insert, except the tool is made of a lower grade of steel and is not heat treated.
This tool will make a few thousand parts depending on the size and weight of the die cast parts.
This prototype tool insert is used to inexpensivly test a design and is a little less expensive than a hardened cavity insert and takes less time to produce.
One of the bigger difficulties of this tool is that it is damaged more easily and cannot be modified as easily as a hardened steel insert.
About the Company
Excellent Tooling Engineers was established in coimbatore, Tamil Nadu at the current location in Kannuswamy Gowder Street. Excellent Tooling Engineers is an Tamil Nadu Die Cast Tool Manufacturing Company.
Our customers get competitively priced aluminum die cast tools. Our customers expect us to ship those parts on time; free of defects. Most of our customers require die castings that we produce to a "net shape" and shipped. We can in many cases Add value to our customer's products.
Excellent Tooling Engineers produces tools for many customer types, trying to stay as diverse as possible to prevent any one market segment from effecting the production and sales. Excellent Tooling Engineers assists manufacturers who require aluminum die cast parts.
Seller Contact Details
7/14, Ss No. 345/3, periyar Nagar Coimbatore - 641006, Tamil Nadu, India
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