Laser Brazing
Laser Brazing and welding are the modern techniques that are used for the joining of metal components. High strength and a small heat affected zone are the requirements with the demands on appearance of weld seam in the case of visible seams and that is why brazing is widely used in the automotive industry for joining the visible, external parts of vehicles, for example tailgates, roof seams, doors or C pillars. Laser brazing process is carried out with the specific requirements like the beam source Output power of up to 10, 000 W, a focus spot size of 1.5 to 3.5 mm and a homogeneous intensity distribution.
An ideal format is provided by the Laserline diode lasers. Cost effectiveness and low maintenance are the strengths of diode laser for the brazing and welding process with filler wires. Laser diodes are very long lasting and enable high efficiency of all laser types. The compact packaging allows the long life of laser diodes as the quality is not hampered by any means.
Features:
- Highly efficient
- Long lasting
* Compact packaging
Brazing and the related process of welding with filler wire – are modern techniques for the joining of metal components.
Laser Brazing in Automotive Industry :
In addition to the requirements of high strength and a small heat affected zone, particularly high demands are made on the appearance of the weld seam in the case of visible seams.
Therefore, in the automotive industry, laser brazing is used for joining the visible, external parts of vehicles, for example trunk lid, roof seams, doors or C pillars.
Laser Brazing Low Space Requirements :
Greatest process stability and high availability of equipment in three-shift production are requirements in the automotive industry which are ideally met by the diode laser that is considered proven technology in many applications.
The diode laser is clearly superior to other laser beam sources because it is almost maintenance-free with a lifetime of more than 30, 000 operating hours and excellent efficiency. As a comparison: Lamp pumped Nd:YAG lasers require lamp changes by trained maintenance personnel approximately every 1, 000 operating hours, resulting in considerable down time
Almost Maintenance Free :
Increasingly, floor space reduction has become a must when designing new production lines. One advantage of diode lasers is their small footprint, which is only about a fifth of the footprint of other lasers in the same performance class.
Being compact and robust allows for the diode lasers to be mobile, enabling entirely new backup strategies. For maintenance work or in the case of a malfunction, the laser can simply be exchanged and replaced.
Maintenance or repair now can take place in the maintenance area instead of on the production line, not causing production stoppages and enabling a more flexible approach to service by either the customer or Laserline service personnel.
Product Details
Company Details
Product Description
Laser Brazing and welding are the modern techniques that are used for the joining of metal components. High strength and a small heat affected zone are the requirements with the demands on appearance of weld seam in the case of visible seams and that is why brazing is widely used in the automotive industry for joining the visible, external parts of vehicles, for example tailgates, roof seams, doors or C pillars. Laser brazing process is carried out with the specific requirements like the beam source Output power of up to 10,000 W, a focus spot size of 1.5 to 3.5 mm and a homogeneous intensity distribution.
An ideal format is provided by the Laserline diode lasers. Cost effectiveness and low maintenance are the strengths of diode laser for the brazing and welding process with filler wires. Laser diodes are very long lasting and enable high efficiency of all laser types. The compact packaging allows the long life of laser diodes as the quality is not hampered by any means.
Features:
- Highly efficient
- Long lasting
- Compact packaging
Brazing and the related process of welding with filler wire – are modern techniques for the joining of metal components.
Laser Brazing in Automotive Industry :
In addition to the requirements of high strength and a small heat affected zone, particularly high demands are made on the appearance of the weld seam in the case of visible seams.
Therefore, in the automotive industry, laser brazing is used for joining the visible, external parts of vehicles, for example trunk lid, roof seams, doors or C pillars.
Laser Brazing
Low Space Requirements :
Greatest process stability and high availability of equipment in three-shift production are requirements in the automotive industry which are ideally met by the diode laser that is considered proven technology in many applications.
The diode laser is clearly superior to other laser beam sources because it is almost maintenance-free with a lifetime of more than 30,000 operating hours and excellent efficiency. As a comparison: Lamp pumped Nd:YAG lasers require lamp changes by trained maintenance personnel approximately every 1,000 operating hours, resulting in considerable down time
Almost Maintenance Free :
Increasingly, floor space reduction has become a must when designing new production lines. One advantage of diode lasers is their small footprint, which is only about a fifth of the footprint of other lasers in the same performance class.
Being compact and robust allows for the diode lasers to be mobile, enabling entirely new backup strategies. For maintenance work or in the case of a malfunction, the laser can simply be exchanged and replaced.
Maintenance or repair now can take place in the maintenance area instead of on the production line, not causing production stoppages and enabling a more flexible approach to service by either the customer or Laserline service personnel.
About the Company
We are a new born organization engaged in providing Laser Applications and Industrial Laser Solutions. Our range of offerings includes Laser Welding Systems, Laser Welder, Laser Welding Equipment, High Power Laser, Laser Hardening Systems, Laser Cladding Systems, Laser Brazing Systems, Laser Cladding, Dot Pin Marking, Laser Marking Machines, Laser Marking, Laser Marking Equipment, Marking Machines, Dot Pin Marking Machines, Engraving Machine, Laser Engraving Machine And Industrial Marking Machine. We take it as our responsibility to satisfy our clients to the maximum and this is the reason that we have expanded our business horizons by offering turnkey solutions.
We believe in delivering only the best available range of products that is why we follow a streamlined quality policy. Adding on, time bounded deliveries, easy payment modes and free sampling of the material are some other factors that have made us reckoned amongst our clients. Our clients are based across India and include reputed names, such as Bajaj Auto Ltd., Bajaj Steel Industries Ltd., Bharat Forge Ltd., Kirloskar Brothers Ltd., Cooper Corporation, ZF Stearing india Pvt Ltd., Thermax Ltd., etc. for Dot Pin Marking and TATA Motors, Cummins Technologies India Ltd ZF India Pvt.Ltd., MTS Tools Pvt.Ltd., Xtreme Tooling, M.S. Tools & Manufacturing Co.Pvt.Ltd., Rieter India Pvt.Ltd., Virgo-Pune Emerson Process Management, etc. for Laser Marking
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No. 32, Electronic Co Operative Estate, Pune Satara Road Pune - 411009, Maharashtra, India
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