Unity Engineers is a technology driven engineering company specializing in development of high end import substitute Plant & Machinery.
The company has joined hands with ATIRA (Ahemedabad Textile Industry Research Association) which is a widely reputed textile research institute engaged in the service of textile industry since 1949.
"UNITY ATIRA MARK-I" is a technologically advanced, Innovatively designed and Energy Efficient Ring Frame Spinning machine. The machine has a unique patented "Integral Twin Ball Bearing Spindle System".
The robust design, precision machining and Power Saving features of the machine give Spinning Mills a cutting edge as they increase the overall
Efficiency and Profitability. The machine has many distinct features which make it different from the available conventional Ring Frame machines,
offering ease of operation, least maintenance and educed replacement cost.
1. Introducing the first Ring Frame Spinning Machine in the world having Spindle with Twin Ball Bearing system. As a result, unlike conventional Spindles where Spindle & Bolster have to be discarded upon wearing, MARK-I spindles can be continued in use by simply changing the bearings.
2. The only Ring Frame Spindle in the world to have 16 mm dia. wharve enabling it to achieve Higher Speeds with Better Power Efficiency.
3. No need for periodic Oil Lubrication as the sealed Bearings are lubricated for life. Big saving on the maintenance as well as cost of Lubricating oil. Also increases the production as down time for oil change is eliminated.
4. Electronically controlled up-down building motion of the Ring Rail employing encoder based feedback system for precision & infinite flexibility in setting the chase length as well as traverse speeds, without any mechanical changes like cams, gears etc. thereby enabling Optimal Package Shape and Yarn Content for all yarn counts.
5. Completely new Simplified Driving System avoiding massive gearing. Hence, lower power consumption, lower inventory & maintenance cost and simplified maintenance. Over all higher productivity and increased profitability.
6. New Pneumafil System having damper system for controlling suction as desired, saves on the power.
7. State of the art integration of Spindle Speed with Ring Rail movement and Drafting system through AC Frequency Drive and PLC for achieving better & consistent product quality.
8. E-drafting : Allows user to change TPI & draft directly from the Control Panel enabling speedy change of product quality.
Unity Engineers is a technology driven company which undertakes tasks of providing Turnkey Engineering Solutions, tailor made to client’s specific requirement. We not only provide solutions to Engineering problems on consultancy basis but also undertake manufacture, supply, erection & commissioning work in respect of suggested solutions.
A typical assignment or a project could involve one or all of the following activities:-
We also undertake tasks of Technology up-gradation of existing old machines in light of new Advances in Control Automation and Motion Control Technology as well as Supervisory Control and Data Acquisition Systems (SCADA). Towards this end we do re-engineering & retrofitting of select parts / assemblies, manufacture them and integrate them into the rest of the system for enhanced performance, quality and safety.
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