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Our range of services include Gear Roll Tester, Gear Chamfering & Deburringwhy Chamfering And Deburring, Gear Tooth Rounding & Pointing, Gear Teeth Honing, Burnishing Machines and CNC Formed Wheel Gear Grinding.

Gear Roll Tester
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Gear Roll Tester

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Double Flank gear rolling test is generally included in final acceptance test. A gear tested on Double Flank Gear Tester is normally the indication of good running properties of the gear and is adequate assurance about the quality of gear.

The readings taken are the validation of center distance between two gears to be inspected or between one gear and one master gear meshing without backlash during one complete rotation of gear.

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Gear Chamfering & Deburringwhy Chamfering And Deburring
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Why Chamfering and Deburring Operation
  • Chamfer & Deburring prevent nicks type damage during handling
  • Chamfer & Deburring prevent Heat Treatment Distortion
Features of Our Gear Chamfering & Deburring Machine Model 1060
  • Self centering tool make equal chamfer at both end.
  • Rolling type tool looking like a shaping Cutter gives better tool life.
  • Tool construction compensates for width variation of face up to 0.20 mm.
  • Automatic tool hunts if gear does not engage with tool.
  • The machine has two slides, one horizontal slide for chamfering operation & one vertical slide for deburring operation.
  • After setting, the cycle is automatic i.e. only loading unloading is manual

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Gear Tooth Rounding & Pointing
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This is an Omniversal Chamfering, Pointing, Pointing With Radius, rounding & crown chamfer for Internal & External Gear or Spline. It can even chamfer helical & straight gear & half chamfer for RH or LH Ring Gear.

This Machine is a must for Production Shop Prototype gears, pre production batch and small gear shop manufacturing variety of gears and spline.

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Gear Teeth Honing
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Gear Teeth Honing

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4 AXIS CNC CONTROLLER SIEMENS 802 D / 810 D
Honing Wheel dia300 mm
Max Width of Hone50 mm
Honing Wheel Swivel±250
Honing Head Fitted with Angular Contact Bearing
 
Gear Dia. Minimum20 mm
Gear Dia. Maximum225 mm
Module Minimum1.5
Module Maximum5
Distance Between Center250-550
X Slide Travel200 mm
y Slide Travel±150 mm
Maximum Honing Length100 mm

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Burnishing Machines
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Burnishing Machines

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DIAMOND GEAR BURNISHING
  • DGB is a system to remove nicks & burr for heat-treated gears. DGB is the only system that makes economic sense. DGB cannot make a bad gear good but can make a good gear better by removing its nick & burr.
  • COST EFFECTIVENESS
    DGB does not require a major capital investment. Any small gear shop with good volume can justify the cost. Even though DGB tool will last through thousands of components, the life will depends on a variable, the amount of nick and burr it has to remove.
    User can run 100% gears through the process and check on sampling basis. This increases master gear life, improves time and gives constant quality of gear.

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CNC Formed Wheel Gear Grinding
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4 AXIS CNC CONTROLLER SIEMENS 810
Grinding SpindleDirect Motor Imported
Grinding Spindle Speed12000 - 15000 RPM
Work SpindleDirect Motor Drive For Lead & Index/Accuracy
Gear Dia Min.16 mm
Gear Dia Max.250 mm
Module Min.1.5
Module Max.5
Distance Between Center250 - 550
No. of Teeth5 - 250
Minimum Distance Spindle Nose To Wheel Center110 mm
Helix Angle±350
X Slide Travel200 mm
Y Slide Travel300 mm
Max. Grinding Length200 mm
CBN Wheel
Min. & Max. Dia150 - 170 mm
Width16 mm

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CNC Diamond Gear Honing
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CNC Diamond Gear Honing

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4 AXIS CNC CONTROLLER SIEMENS 802 D
Gear Dia. Minimum16 mm
Gear Dia. Maximum250 mm
Module Minimum1.5
Module Maximum5
Distance Between the center250 - 500
Nose to Wheel Center110 mm
Till Angle±350
  
X Slide Travel200 mm
Y Slide Travel300 mm
Max.Honing Length100 mm

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Chamfering & Deburring Cutter
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Chamfering Cutter

These Cutters have teeth like Bevel Gear, Meshing with the Gear produce chamfer by Rolling Process. RAVJEET Cutters have special Strong profile. The Cutters is not Accident Prone & give long life.


Combi Chamfering Cutter

These Cutters have alternate Chamfering and Rolling Profile teeth. This type of Cutter does not produce any secondary burr on tooth flank. These Cutters are must if gear are directly honed. Even if gear are shaved the life of shaving cutters improve between re-sharpening.


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Gear Teeth Honing Wheels
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Gear Teeth Honing Wheels

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External honing wheels have all the qualities of internal hone but are not dressable.

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Grinding Wheel
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Grinding Wheel

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MACHINE CAPACITY
Module1 to 8
No. of Start1 to 9
Wheel Diameterup-to 400 mm
Wheel Widthup-to 250 mm
With Machine Table adjustment all pressure angle from 15 to 25 degree can be dressed

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Honing Wheel
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Honing Wheel

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CNC828 D Siemens
PLCSiemens
X Axis Servo Motor11 Nm 1 FK7
Z Axis Servo Motor16 Nm 1 FK7
Rotary Axis C for indexing and lead16 Nm (1 FK7) with reduction Gear Box
Rotary Axis A for Helix Setting11 Nm (1 FK7) with Worn and Worn Wheel
Gear box and External absolute Encoder
Linear Slides X and ZCros Roller bearing slide
Dresser HeadGear train between motor and dresser
Dresser Head Motor3 Phase induction motor 1.5 HP approx-1700rpm
Pneumatic SystemFesto (Pressure between 3 and 5 bar)

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