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Industrial Drying And Evaporation Systems

We are engaged as one of the renowned manufacturers and suppliers of a wide range of Industrial Drying and Evaporation Systems that includes Spray Dryers, Rotary Dryers, Fluid Bed Dryers, Flash Dryers, Dryer Accessories and Air Heating Systems.
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Air Heating Systems

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Fuel TypeCoal
Voltageas per products
IndustryPower Generation
Poweras per products
Heater MaterialDirect fired hot air generator
SizeCustomize
BrandSAKA

Air Heating Systems/Hot air generator (hag)

Direct fired hot air generator

In direct fired hags, the combustion chamber is enclosed in a concentric shell with suitable (refractory) lining. The fresh air from dynamically and statically balanced blower is fed to the chamber tangentially. The air envelopes the combustion chamber and absorbs the radiant heat from its surface and then mixes with completed combustion gases in a conical chamber.
the hot air, thus generated is let out from hot air generator at controlled temperature to the process. Such heating systems have very high thermal efficiency with proper insulation.

Indirect fired hot air generator

The combustion is completed within the chamber. Hot gases, after complete combustion are then passed through tube heat exchanger, comprising of second & third pass.
fresh air from atmosphere is fed onto the surface of combustion chamber through a statically & dynamically balance blower. The shape of passage ensures to form an envelope on the combustion chamber to extract maximum heat, thus higher heat transfer efficiency. The air continues to pass through outer surface of heat exchanger, gaining heat & is collected at the other end of hot air generator. The generation of hot air is within minutes of its start.

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MaterialMild Steel
CapacityFrom less than 1 tonne to 500 tonnes per hour
Automation GradeAutomatic
Heating ResourceGas
Automatic GradeAutomatic
DesignCustomized
BrandSAKA

We fabricate Rotary Dryers which are generally used in various industries, especially in the mineral industry. In mineral industry, the equipment is used for drying commodity such as clay, kaolin, gypsum, mineral sand, limestone, potash and silica sand (photo 54). This equipment is suitable for evaporating and drying of wide range of material of variegated sizes and composition. To lift, distribute and transport the material some internal lifters or flights are used. We offer co-current direct-heat rotary dryer which is the most common equipment available in the market. In this equipment, the initial heat transfer level is very high which creates a considerable drop in temperature and prevents over heating of the dryer as well as the material. Apart from this, counter current dryers that we provide are ideal for the material that need to be dried to very low moisture contents. It is further helps for the material in which last traces of moisture are hard to remove.

 

Other details of the equipment are mentioned below:


  • Consist of a relatively long cylindrical shell
  • The shell ranges from 0. 6 to 5 m in diameter and from 5 to 30 m long
  • It is supported by two riding rings running on a set of rollers (rotation speed up to 25 rpm)
  • The shell is slightly inclined from the horizontal and the slope enables material to move from the feed to the discharge end under gravity
  • Feed rate ranges from less than 1 tonne to 500 tonnes per hour
  • The internal flights produce a shower, or cascade, of wet feed material through the hot gas stream
  • This promotes evaporation of the moisture and breaks up lumps to produce a more uniformly dried material
  • The hot air is introduced either at the feed end such that it moves in the same direction as the material (co-current) or at the discharge end such that it moves in the opposite direction (counter-current)
  • While coming in contact with the highest temperature and extremely hot gas stream, the surface moisture of the wet material get evaporated
  • As the wet material progresses through the dryer, heat energy is lost to the material it is drying and it leaves the dryer at a comparatively low temperature
  • The moisture content can be readily controlled when the final dried product is discharged with the gas stream at its lowest temperature

 

Some unique features of the equipment are:


  • Provides effective drying of materials with high moisture contents
  • Helps in handling a wide range of sizes of the materials with extended residence times
  • The precision design permits highest possible drying temperatures
  • Drying, cooling or oxidation is possible
  • High thermal efficiency

 

Application

 

Co-Current Applications :

In co-current direct-heat rotary dryer, the wet slurry comes in contact with the hottest drying gases which is supplied from an external source and the heat transfer is done by convection. This equipment find application in the production process of the following products:

 

  • Floatation Concentrates
  • Coal/Coke
  • Clays, Phosphates
  • Suifilter Cakes
  • Minerals, Fertilizers
  • Beet Pulp
  • Germ, Stillage
  • Sludges
  • Animal Feeds

 

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Flash Dryers

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Minimum Order Quantity: 1 Number

BrandSAKA
MaterialStainless Steel
Automation GradeSemi-Automatic
Max Temperatureas per products
Automatic GradeSemi-Automatic
DesignCustomized
Air Volumeas per products
Dimensionas per products
Weightas per products

We offer to our clients a range of flash dryers that are available in various specifications. These are widely used fr drying of powders, granules and crystalline material. Furthermore, the wet material is incorporated into the system that contains a stream of hot air fetched through a drying duct. Moreover, utmost care is taken, so as to make sure that the true surface water gets evaporated from the feed. The feed materials can be processed easily with the help of the flash dryers used. In addition to this, our range of flash dryers is widely used in various application areas that are as follows:
  • Agrochemicals
  • Ceramics
  • Food and feed products
  • Pharmaceuticals
  • Pigments and dyestuffs
  • Waste products

Spin flash dryer

Our clients can avail from us a wide range of spin flash dryers which is immensely used for the industrial process such as drying of wet cake, slurry, paste and others which are normally difficult to dry in other dryers. Through a variable speed drive the material is fed in to the vertical drying chamber. There it is heated by air and gets disintegrated by a specially designed disintegrator, at the same time. Depending upon specific application, the heating air can be direct or indirect. At the last stage, the dry powder is collected through bag filter or cyclone separator or with an assemblage of both.

Our offered equipment is used to produce some of the following products:

  • Amino acids
  • Dyes & dye intermediates
  • Pigments
  • Starch
  • Gluten

 


Some of the salient features our flash dryers offered by us are as follows:

  • Dries many thermoplastic and hygroscopic products that are problematic in other designs
  • Produces free flowing powders in agglomerated or granulated form
    high drying efficiency and low energy costs
  • Produces powders having a very low content of small particles (dustless)
  • Direct drying with no initial diluting
  • Ideal for heat sensitive products as particle temperatures are kept low throughout the drying process
  • Drying is completed at low outlet drying temperatures, giving high energy utilization efficiencies
  • Available in gmp design
  • Continuous processing with short drying time
  • Pressure shock-resistant chamber for safe drying of organic products
  • Low operator overheads and minimum maintenance costs

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  • Industrial Blowers
  • Industrial Blowers
  • Industrial Blowers
  • Industrial Blowers
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Industrial Blowers

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Minimum Order Quantity: 1 Number

PowerCustom made as per client specifications
Blower TypeCentrifugal Blower
Body MaterialAluminum
Pressureas per products
Brandas per products
Weightas per products
Model Name/Numberas per products
Motor Rating1-3 HP

Saka engineering Systems Pvt Ltd has expertise in design and manufacture of wide range of industrial blowers and fans such as FD Blowers, ID Blowers, Conveying Blowers, Centrifugal Blowers etc.

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Atomizer

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Materialaluminium
DesignCustomized
Automation GradeAutomatic
Country of OriginMade in India
colorsilver

Saka engineering Systems Pvt Ltd offers Atomizers of wide range as per client specifications

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