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Shiv Shakti Industries

Mumbai, Maharashtra

| GST  27AABFJ4156D1ZN

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Heater Aid

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SHIV SHAKTI INDUSTRIES marked its presence in 1982. The company is in the chemical manufacturing industries. The company mainly focuses on the boiler fire side chemical. The product HEATER AID was introduced by the company in 1985, since than it is ruling the market. HEATER AID is free following metallic powder stick (tube) unit is introduced on the fireside in the boiler, to minimize soot and carbon deposition and maintain the clean surface for an obtaining higher efficiency constantly. Fireside deposits are mainly on an account of in combustion in fuel, incomplete combustion, and sulfur dioxide and carbon complexes. These deposits act as an insultant and reduce the overall efficiencies.HEATER AID also reduces effectively the sulfuric acid content in the flue deposits, thereby reducing corrosion. HEATER AID is a carefully devised metallic powder in tube unit with formulation consisting of catalytic active agents, dispersants, combustion catalysts, oxidants, corrosion inhibitors, to break down soot and scale; removes soot & corrosion deposits completely from the flue gas side of boilers and air preheaters. Actions of HEATER AID are as follows:- It saves coal due to enhanced efficiency of boiler. It gains in life of tubes due to erosion soot blowing. It reduction of stack emission as requirement of EMS & The Norms of PCB. It reduction in time of dashing. It carries the important ingredients along flue gas path of boiler and reaches every part of the heating surfaces. It provides combustion oxygen for the burning of carbon. It reduces the ignition temperature of soot. It protects metal from corrosion by coating of our metallic powders. It avoids your frequent boiler cleaning. + Read More

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GST Number

27AABFJ4156D1ZN

Heater Aid
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Heater Aid

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  • Soot remover powder / sticks for thermal power boiler coal & oil fired boiler bagasse & husk boiler pet coke boiler
  • Reduction in Stack Emission
  • Energy Conservation
  • Save Fuel & Save Maintenance Cost
  • Smoke Control

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The ever increasing prices of energy coupled with decreasing availability of conventional energy sources and increasing dependence of our economy on energy for its growth and development, have perforce indicted that proper utilization of fuel is an important as the development of new or substitute energy resources.

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Theory Of Unburnt Carbon

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Fuel oil contaions carbon and hydrogen which,on combustion are converted into Carbon Dioxide and Water Vapour realizing large quantities of heat.If however, combustion is incomplete,the carbon may be converted into Carbon Monoxide which results in a liberation of only 52% of the total heat in the fuel.Under very poor combustion conditions,unburnt fuel may leave through the chimney carrying away the entire heat content of the fuel vapours.

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HEATER AID cause isotopic oxidation of unburnt of adherent soot & carbon deposits on the boiler smokes space including uptake and condition fly ash to be blown off with normal soot blowing operation, leaving heat transfer surface clean.

HEATER AID helps preventing clinker formation BAD THERMAL CONDITION . HEATER AID reduces thermal stress on the structure and save up to 5% or more on fuel consumption, reduces maintenance cost & DOWN TIME.

HEATER AID mixture specially contain zinc base which coat the boiler tubes & prevent corrosion. Zinc has higher conductivity than Iron. It helps the conductivity & zinc is also a WELL-KNOWN DE-SOOTER.

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DESCRIPTIONBlack gray powder
PHYSICAL PROPERTIES  free flowing powder
S. P. GR. At 30%1.6 to 1.7
PH 7 to 8
ZINCPositive

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These typical problems arise from the reaction of undesirable element in the fuel (Notably sulfur & vanadium) with oxygen in the air as well as the incomplete combustion of the fuel.

The catalyst promotes more complete combustion. This reduces the production of the soot & coke like deposits resulting from unburned and incomplete burned fuel. This important since deposit build like the proverbial SNOWBALL. Once a molten deposits adheres to the wall, it provides new surface to collect other particles which may not be adhesive themselves. Thus problem start with the first particles. By reducing the amount of particles above stricture point and by more complete combustion HEATER AID catalyst help to reduce this deposit problem.

Also of an importance is the fact that the HEATER AID allows the use of less air. This is a direct result of the more complete combustion. Oxygen has different attraction to different components in the fuel mixture. Oxygen preference is for hydrocarbons and the HEATER AID makes these hydrocarbons more “AVAILABLE”, to the oxygen (i.e. more complete combustion). This means a large proportion of the oxygen reacts with fuel and consequently a smaller part is available to react with sulfur and vanadium. And with less excess air there is a less total oxygen to react with these unwanted elements. Both sulfur and vanadium can combine with oxygen to form compound with varying amounts of oxygen in each molecule sulfur become SO2  or sulfur powder. Without HEATER AID treatment Vanadium can range from vanadium oxide to V2O5, it is these high oxides that create the build of smut problem.

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Maintenance saving from a reduction in the number of cleanings and less harmful cleaning methods adds to the reduction in corrosion of boiler stacks and decks. Physical inspection of boilers before and after HEATER AID use constantly shows a reduction in the amount of deposits. Then starting with a dirty boiler, the catalyst will normally remove existing slag deposits and clean out blocked air passages. Experience shows that when the catalyst is introduced to a clean boiler they will significantly reduce the rate of fouling and keep boiler performance high for extended period of time. In both the cases the quality of the remaining deposits is normally changed to a softer which can be more easily removed. Besides saving fuel by keeping tubes clean, fewer deposits mean that the boiler needs to be cleaned less frequently and that time consuming and POTENTIALLY DESTRUCTIVE WATER WASHING can be replaced by safer techniques such as air lancing. Down time reduced and the acid problems of water washing are eliminated

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Combustion Chemistry

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In high temperature zone scale is made up of low melting point compound of sodium, vanadium, sulfur and oxygen. These compounds once deposited are very difficult to remove and reduce thermal flow through heat transfer surfaces. Soot blower has no applicable effect on this deposit.

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