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Providing you the best range of Shivam Insulation Bricks, Bhilwara Insulation Bricks, Ceramic Fiber Board, Refractory Fiber Module, Block 607 Ceramic Fiber Boards and Ceramic Fiber Ropes with effective & timely delivery.

Shivam Insulation Bricks
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Shivam Insulation Bricks

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In ceramic industries, cost of fuel is about 40 to 45% of total cost of product and cost of fuel is increasing high & high in every month. Cost of product can be reduced by energy conservation. Using good quality & insulation materials in kiln can save energy. Insulator brick & blocks should have high porosity, low bulk density, high cold crushing strength (CCS), low permanent linear changes after firing (PLCR) and low thermal conductivity.

Shivam Hot face insulating bricks and blocks “HFK – 451” and high alumina porosint “P – 451” have all above properties. Our products give very good result in roller hearth & tunnel kiln.

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Bhilwara Insulation Bricks
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supplier & wholesaler of Bhilwara insulation bricks & hfi and CFI bricks

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Ceramic Fiber Board
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Ceramic Fiber Board

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Ceramic fibre boards are rigid self supporting insulating product manufactured from Refractory fibres. Ceramic fibre boards are designed for use in application conditions requiring superior insulating properties combined with high rigidity and mechanical strength

FEATURES

 Excellent insulating performance
 Excellent thermal stability?
 Low heat storage
 Resistance to thermal shock
 Good machinability

CLASSIFICATION TEMPERATURE

 STD Board : 1260 ° C
 AZS Board : 1400 ° C
 S Board : 1260 ° C
 E Board : 1100 ° C
 Baffle Board : 1260 ° C &1400° C

APPLICATIONS

 Back up insulation in refractory construction
 High temperature ceramic kiln & cars
 Hot face lining material in furnace building
 Back up insulation in steel ladles
 Back up insulation in Glass melting furnace
 Molten aluminium handling applications

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Refractory Fiber Module
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Refractory Fiber Module

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FEATURES

 Faster insulation
 Reduced shrinkage compared to layered lining
 Low heat storage
 Superior to thermal stability and shock resistance
 The resilient blanket is resistant to mechanical damage
 It is versatile and the modules can easily be cut, on the site to suit awkward configurations

CLASSIFICATION TEMPERATURE

 Pyrofold “M” Module : 1260 °C & 1425 °C

APPLICATIONS

 High temperature furnace
 Kiln and heater linings
 Coil annealing furnaces
 Re heat furnace doors lining
 Process heaters lining
 Ammonia reformers and crude oil heaters lining
 Shuttle kiln
 Tunnel kilns

DESCRIPTION

Pyrofold “M” refractory fibre modules are lightweight, insulating linings made in block form for direct attachment to industrial furnace and kiln shells. Pyrofold “M” Modules are made from high quality needled Blanket, pre-compressed to a specific density, and held in position with stainless steel reinforcement and mounting hardware made up of tubes positioned within the folds and connected by yoke on the cold face of the module These prefabricated modules are designed to meet the thermal insulation requirements of high temperature furnaces.
During installation, the modules are further compressed, the resilience of the fibre and recovery ensuring tightly-compressed inter-modular joints.

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Block 607 Ceramic Fiber Boards
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FEATURES

 Water repellent
 Resistant to thermal shock
 Low thermal conductivity
 Precise geometry and close tolerances
 Homogeneous structure, easy for machining
 Non-brittle
 High fibre content
 Lightweight, low heat storage
 Easy to install

 

DESCRIPTION

Blok 607TM sheets are made from Superwool 607* fibres, mineral fibres and a small amount of organic binder.
Thanks to the high fibre content, Blok 607 sheets are strong, lightweight and thermal shock resistant.
All grades of Blok 607 receive a water repellence treatment to prevent absorption of water or concrete binders.
The panels must be installed so that the side with the product name is in contact with the concrete. When tested on this side, Blok 607 is classified as non hydrophilic (NF P 75-305).
Thicknesses over 50mm are obtained by bonding together two thinner sheets.

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Ceramic Fiber Ropes
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Ceramic Fiber Ropes

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High temperature stability
 Thermal shock resistance
 Low heat storage
 Low weight
 Good chemical stability

 

CLASSIFICATION TEMPERATURE

 1260 °C

 

APPLICATIONS

 Inspection door seals
 Gaskets & flange seals
 Expansion joint packing for refractory brick work in furnaces and kilns.
 Pipe wrap or insulation in marine Generators
 Insulation lagging for pipes
 Radiant tube packing in boilers and furnaces
 Asbestos free and ideal replacement for asbestos rope products

 

DESCRIPTION

Twisted Ropes are made from Ceramic Fibre yarn and reinforced with Fibreglass/SS wire.
Braided ropes are made from ceramic fiber enclosed in a Glass fibre braid or SS wire braid to give excellent handling strength.
The above ropes are light weight, resilient, high temperature resistance and chemical stability.







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AVAILABILITY & PACKAGING

 Standard sizes: 4mm – 60 mm Dia X 25 Mtrs Length
 * Density depends on diameter of the Rope.
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Kaowool Paper
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Kaowool Paper

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DESCRIPTION

Ceramic firber Papers are manufactured from high purity refractory fibres and designed for high temperature insulation. Advanced production techniques ensure uniform fibre distribution and close control of thickness and density.
Papers are being produced from Alumina silicate fibres with minimum addition of carefully selected Bonds, which burn out cleanly in service.
All grades of Blok 607 receive a water repellence treatment to prevent absorption of water or concrete binders.
The panels must be installed so that the side with the product name is in contact with the concrete. When tested on this side, Blok 607 is classified as non hydrophilic (NF P 75-305).
Thicknesses over 50mm are obtained by bonding together two thinner sheets

AVAILABILITY & PACKAGING

 Standard sizes: 500 mm width X 1000 mm length
 Standard sizes: 1000 mm width X 1000 mm length

FEATURES

 High flexibility
 Good resistance to tearing
 Precise thickness
 Resistance to thermal shock
 Very low thermal conductivity

 

CLASSIFICATION TEMPERATURE

 STD Paper : 1260 ° C
 AZS Paper : 1400 ° C

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Ceramic Fiber Cloth
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Ceramic Fiber Cloth

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High temperature stability
 Thermal shock résistance
 Low heat storage
 Good chemical stability

 

CLASSIFICATION TEMPERATURE 1260 C

1) Cloth
2) Tape

 

APPLICATIONS

 Furnace doors and radiant tube seals
 Blast furnace stove expansion joint
 Coke oven ascension pipe seal, preventing fume emission on exhaust collection system.
 Coke oven door seal preventing gas leakage between refractory and door jamb.
 Piping insulation
 Hot top seal
 Welding curtains
 Insulation between anode buss and box
 Asbestos free and ideal replacement for asbestos cloth products

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Firemaster Blanket
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Firemaster Blanket

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DESCRIPTION

Firemaster blanket is non-cumbustible, flexible matt manufactured from Alumino-silicate fibre suitable for use in both cellulosic and, hydrocarbon fire protection applications. Firemaster blankets are binder free and hence no risk of smoke or toxic gas emissions or loss of strength during a fire due to binder burnt out.

FEATURES

 Flame spread : Zero
 Smoke Developed : Zero

CLASSIFICATION TEMPERATURE

 1260°C

APPLICATIONS

 Hydrocarbon fire protection of process pipe
 Construction joints, Partition wall
 Cable tray fire protection
 Duct work fire protection
 Cellulosic and hydrocarbon fire protection of structural steel work

TYPE

 Refractory Fire Master Blankets

MAIN PROPERTIES

 Color : White
 Linear shrinkage @ 1200°C/24 hrs : < 3.2 %  Tensile strength kg/m² :
64 kg/m3 : 1200
96 kg/m3 : 2000
128 kg/m3 : 3000

AVAILABILITY & PACKAGING

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Refractory Ceramic Fiber
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Refractory Ceramic Fiber

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STD/Cera: Refractory fiber made from alumina and silica.
AZS/Cerachem: Refractory fiber made from Alumina, Silica and Zironia. All above fibers are resistant to chemical attack, except for hydrofluoric and phosphoric acids and strong alkalies.

FEATURES:

  • Excellent Thermal stability :resist devitrification at high Temperature
  • Low thermal conductivity
  • Excellent thermal shock resistance
  • Excellent chemical stability
  • High resiliency
  • Good sound absorption
  • Low heat storage capacity

 

CLASSIFICATION TEMPERATURE:

  •  STD : 1260 ° C
  •  AZS : 1425 ° C
  •  CERA : 1260 ° C
  •  CERACHEM : 1425 ° C
The Maximum use temperature depends on the application.
In case of doubt, refer to MMTCL Technical service for advice.

 

APPLICATIONS:

  • Raw material for the manufacturing finished products such as Boards, Shapes, Paper and Yarn etc.
  •  Expansion joints, Patching and emergency repairs in furnaces, Boilers, Heaters etc.
  •  Loose insulating fill for crowns and walls of kilns and furnaces.
  •  Packing material for temporary repair of insulation
  •  Precursor for engineered fibres

 

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VF Cements
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VF Cements

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 High chemical stability
 Good adhesive strength
 High mechanical strength

CLASSIFICATION TEMPERATURE

 Mastic cement : 1260 ° C
 Veneering cement : 1450 ° C

APPLICATIONS

Bonding between refractory ceramic fiber products
 Bonding Ceramic fiber modules with existing refractory linings
 Expansion joints packing

DESCRIPTION

Cement is manufactured specially to bind various fibre insulation products each other or bind to other refractory insulation material.

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Z  Insulation Block
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Z Insulation Block

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Faster insulation
 Reduced shrinkage compared to layered lining.
 Low heat storage
 Superior to thermal stability and shock resistance.
 The resilient blanket is resistant to mechanical damage
 It is versatile and the modules can easily be cut, on the site to suit awkward configurations

CLASSIFICATION TEMPERATURE

 Z – Blok Module : 1260 °C & 1425 °C
 Z – Blok III Module : 1260 °C & 1425 °C

APPLICATIONS

 High temperature furnace
 Kiln and heater linings
 Coil annealing furnaces
 Re heat furnace doors lining
 Process heaters lining
 Ammonia reformers and crude oil heaters lining
 Shuttle kiln1
 Tunnel kilns

DESCRIPTION

Z-Blok refractory fibre modules are lightweight, insulating linings made in block form for direct attachment to industrial furnace and kiln shells. Z-Blok Modules are made from high quality needled Blanket, pre-compressed to a specific density, and held in position with stainless steel reinforcement and mounting hardware made up of beams positioned within the folds and connected by tabs to a channel on the cold face of the Z- Blok . These prefabricated modules are designed to meet the thermal insulation requirements of high temperature furnaces.
During installation, the modules are further compressed, the resilience of the fibre and recovery ensuring tightly-compressed inter-modular joints.

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RCF Blanket
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RCF Blanket

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STD/Cera: Refractory fibre made from alumina and silica.
AZS/Cerachem: Refractory fibre made from Alumina, Silica and Zironia. All above fibres are resistant to chemical attack, except for hydrofluoric and phosphoric acids and strong alkalies.

FEATURES

 Excellent Thermal stability :resist devitrification at high Temperature
 Low thermal conductivity
 Excellent thermal shock resistance
 Excellent chemical stability
 High resiliency
 Good sound absorption
 Low heat storage capacity

CLASSIFICATION TEMPERATURE

 STD : 1260 ° C
 AZS : 1425 ° C
 CERA : 1260 ° C
 CERACHEM : 1425 ° C
The Maximum use temperature depends on the application.
In case of doubt, refer to MMTCL Technical service for advice.

APPLICATIONS

 Raw material for the manufacturing finished products such as Boards, Shapes, Paper and Yarn etc.
 Expansion joints, Patching and emergency repairs in furnaces, Boilers, Heaters etc.
 Loose insulating fill for crowns and walls of kilns and furnaces.
 Packing material for temporary repair of insulation
 Precursor for engineered fibres

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Monomax Ceramic Fiber Module
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 Flexible, resilient, pre-compressed module
 Reduced shrinkage compared to layered lining
 It is versatile and the modules can easily be cut, on the site to suit awkward configurations

CLASSIFICATION TEMPERATURE

 Continuous Operation temperature : 1482 °C
 Maximum use temperature : 1500 °C

APPLICATIONS

 Ladle covers
 Forging furnace Roofs , walls & Doors
 Re heat furnace roofs

DESCRIPTION

MONOMAX is a unique system for using fiber to very high temperature environment cost effectively. The system consists of Monomax Blanket, Monomax chemical and Monomax anchoring.
It is a wet processing system allows for higher density and higher compression without the use of mechanical jacks or presses. When properly installed Monomax can go up to continuous operating temperature of 1482 °C

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Insulation Blocks
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Insulation Blocks

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Ceramic, Metallurgical
 Carbon black
 Fertilizer
 Iron & Steel
 Power generation

APPLICATIONS

 High temperature kiln hot face & backup lining
 Back up lining
 Primary reformer and hydrogen transfer lines back up,Secondary reformer cold face
 Blast furnace stoves
 High temperature air pre-heaters

DESCRIPTION

CUMILAG insulation exhibit unique combination of chemical, mechanical stability and insulating properties. They are suitable for applications at service temperatures ranging from 1250 C to 1850 C. They can be directly exposed to flame, and combustion products.

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Grinding Media
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Grinding Media

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 High hardness ensures prolonged resistance to chipping and cracking
 Long term benefits are attractive as it is a cost effective alternative to conventional media
 Media replacement and make-up charge levels drop significantly with the use of CUMITUFF Alumina Ceramic media
 Media induced product contamination is practically nil when CUMITUFF is used, leading to better quality mill output

APPLICATIONS

 Granito / Tiles Floor and wall tiles
 Ceramic Glazes / Fritz and colours
 Paints / Food Industry
 Mineral Processing (Zirflour, Quartz, Silica, Feldspar, Calcite)

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Ceramic Lining
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Ceramic Lining

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Bulk material movement involving sliding very often causes heavy wear of the equipment used, resulting in damage to equipment, lower reliability, production losses, and lower capacity utilization. Installation of ceramic liners is a solution, and is a necessity where equipment availability and low operating costs are essential.

 CUMI manufactures weldable and pastable alumina ceramic tiles that can be bonded onto the surface to be protected from wear.

 Apart from standard sizes, we offer both types of tiles pre-engineered to suit specific equipment. CAD is used to ensure a good fit for the contours of the lining surface.

 CUMI’s pre-engineered tiles optimize the lining life and facilitate the best possible lining, even for complex profiles.

Applications1) POWER GENERATION

 Coal Mill (Inner Cone, Multiport Outlet Valve, Mill Discharge Valve, Mill Inner Dia Lining, Orifices, Ventury Vanes)
 Bends (Tranisitions & Y- Pieces)k
 Ash Handling (Bends & Slurry Pipes)

2) CEMENT INDUSTRY

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Ball Mill Liner
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Ball Mill Liner

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 Extreme hardness
 Extremely fine microstructure
 Extremely high resistance to temperature changes
 CUMI’s pre-engineered tiles optimize the lining life and facilitate the best possible lining, even for complex profiles.

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Cumilite W
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Cumilite W

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Glass
 Iron & Steel
 Petrochemicals, Fertilizers
 Metallurgical industries
 Ceramics
 Carbon blackn

APPLICATIONS

 Furnace super structure lining, Regenerator, Sub-paving
 Blast Furnace, Stove, Torpedo ladle, Iron ladle
 Burner blocks
 Heating element carrying plates
 Kiln lining, Burner blocks & Kiln furniture
 Reactor lining

DESCRIPTION

CUMILITE Mullite refractories are manufactured from high purity mullite grains. CUMILITE refractories are extremely stable in service, unlike conventional mullite refractories. They are specially meant for applications that demand good chemical and mechanical stability, strength at high temperatures and resistance to spalling, corrosion and flame impingement. They outperform other refractories in high temperature volume stability in applications such as high intensity burner, carbon black reactors and other processes operated at extremes of temperature and corrosive conditions. Mullite products based on Silimanite, Andalusite and sintered mullite are widely used in glass and steel industry applications for their excellent thermal shock properties, creep resistance and resistance to chemical attack.

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Ss 304 Bolt Nut

Ss 304 Bolt Nut

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