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Shrijee Process Engineering Works Limited

Mumbai, Maharashtra

| GST  27AAMCS8224R1ZF

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Turnkey Sugar Projects

Established in 1976, Shrijee is one of the world’s leading suppliers of sugar mills and sugar refineries. Shrijee has a long and successful track record. We have successfully executed 30 turnkey Boiling House projects for sugar factories. Shrijee has also successfully executed 5 turnkey sugar refinery projects. Shrijee has supplied sugar machinery to more than 22 countries, such as:

  •     In Africa: Ethiopia, Kenya, Uganda, Nigeria, Algeria, Ghana, Sudan, Zambia
  •      In Latin America : Guyana, Ecuador, Peru
  •     In Asia: Thailand, Indonesia, Vietnam, Cambodia, Lao PDR, Philippines, Fiji Islands, Bangladesh, Sri Lanka & India.

Shrijee can design, supply and install sugar factories of capacity 500 TCD to 15,000 TCD. Shrijee is also well-known for speciality equipment for sugar projects. Shrijee supplies state of the art equipment that results in enormous savings and efficiency gains for sugar factories.

Sugar Refinery Machinery & Equipment
  • Sugar Refinery Machinery & Equipment
  • Sugar Refinery Machinery & Equipment
  • Sugar Refinery Machinery & Equipment
  • Sugar Refinery Machinery & Equipment
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Shrijee has successfully completed six turnkey sugar refinery projects. Shrijee provides state of the art technology for sulphur-free sugar using the well-proven phospho-floatation process. Final sugar color will be up to 20 ICUMSA. Plant capacity can range from 150 tons per day to 2,000 tons per day.

Sugar Refinery Featres:-
  • Use of rotary sugar drier as well as fluidized bed sugar drier depending on the requirement
  • Sugar quality upto 25ICUMSA
  • Material of construction can be carbon steel, SS 409 or SS 304
  • Polarization -99.7%
  • S%-0.009

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Steam Generator Boiler
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Steam Generator Boiler

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Shrijee can supply a wide range of industrial steam boilers that utilizes waste generated from cane sugar mills viz., the bagasse. Based on in-depth basic engineering expertise, the wide range of boilers vary both in terms of capacity & pressures. The type, capacity and pressure of boilers are tailor-made to suit the specific requirements of Mini, Medium and & Large capacity Sugar Mills, conforming to Indian as well as international standards

Steam Generator Boiler Features:-

  • High Efficiency Boiler Technology
  • Capacity Range form 25 tons/hour - 100 tons/hour  nd Pressures form 45 kg/cm2 - 87kg/cm2
  • Cost Effective Solutions

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Industrial Alcohol Plant
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Industrial Alcohol Plant

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Shrijee, in association with leading manufacturer, is fully equipped to supply, erect and commission a complete Industrial Alcohol Plant & Ethanol Plant that can produce Absolute Alcohol, Ethanol, Extra-Neutral Alcohol (ENA) as well as Country Liquor based rectified spirit to be used for making indigenous-made foreign liquor. The raw material used is molasses / sugarcane juice and the plant can also be made suitable for use of rice, maize or wheat as raw material to produce the alcohol

Features :
  • Sturdy construction
  • Easy Installation
  • Longer service life
  • Functional life
  • Consistent Performance
  • Easy operations
  • Flawless performance
  • Corrosion Resistance
  • Functional life

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Falling Film Evaporator
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Falling Film Evaporator

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Shrijee manufactures falling film evaporator ranging in heating surface from 1500m2 to 5000m2 having tube length 10-12 meters. Additionally, Shrijee uses the multi-baffle arrestor wherein vapors are separated from the juice droplets, giving juice free vapors to be condensed in the subsequent bodies to provide sugar-free condensate to the boiler. Shrijee F.F.E are in operation successfully in India, Indonesia, Kenya & Vietnam.

Features:

  • Tubes are secured with baffles to avoid vibrations.
  • Negligible retention time.
  • No boiling point elevation.
  • Option of capacity flexibility.
  • High evaporation rate.
  • Maximum steam economy.
  • Unique design of juice distributor in S.S. construction gives even distribution of juice across the tubes

Advantages:

  • Higher heat transfer co-efficient.
  • Less floor space.
  • Mo structure is required.
  • Efficient entrainment separation with Shrijee's specially designed Poly Baffle Arrestor.

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Rapid Boiling Pan
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Rapid Boiling Pan

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Rapid boiling pan is a multi-down take pan. The pan has been specially designed with multi-down takes to provide shortest circulation path for the massecuite so as to ensure higher heat transfer with low temperature and pressure bled vapours. This pan ensures 100% activated zones because of good massecuite circulation and avoids sugar loss due to localized high temperature.

Advantages of Multi-Down Take Pan :
  • Suitable for boiling with low pressure and temperature bled vapours resulting in steam saving.
  • Better circulation and high exhaustion up to 65%.
  • Rapid boiling and saving of time upto 0.5 hrs per strike.
  • Higher throughput than the normal pan of same capacity. Increase in pan floor capacity.
  • Less boiling point elevation.
  • No sugar loss due to high massecuite boiling temperature.
  • Suitable for complete automation.

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Condensate Flashing System
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Condensate flash vessels will be installed to recover the thermal energy from the condensate in terms of flash vapour.
Flash Vessel

Shrijee Flash Vessel was designed with multiple compartments suitable for multiple flash heat recovery from various condensate stream of the process industry, it is a horizontal vessel having compartments working at different designed pressures.

Typical Features of Flash System and Types:

  • Condensate flash system with siphon arrangement.
  • Condensate flash system with control valves.

Designed Features:

  • Maximum flash heat recovery.
  • Efficient separation of vapours and condensate.
  • Centralized condensate collection system.
  • Only one condensate pump for the entire process condensate pumping.
Energy Saving:

  • Saving of steam upto 2.5% to 3.0 % on cane.
  • Eliminates individual section condensate pumps, sealing tanks and piping.
  • Maximum steam economy due to multiple flash heat recovery.

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Sugar Mill Machinery & Equipment
  • Sugar Mill Machinery & Equipment
  • Sugar Mill Machinery & Equipment
  • Sugar Mill Machinery & Equipment
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Sugar mill tandem comprises of cane handling equipments such as Cane Unloader, Cane Feeder Tables, Cane Preparatory Devices (Kicker, Leveller, Fibrizer), Cane Carriers, Elevators, Magnetic Separator with higher efficiency Milling Tandem of any size from 30" x 60" to 45" x 90" to crush 1,250 TPD to 10,000 TPD cane.

Shrijee Sugar Mill Machinery can achieve:-
  • Higher crushing capacity
  • Higher Extraction efficiency
  • Low Power consumption
  • Higher Imbibition efficiency
  • Flexibility for further expansion

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Continuous Vaccum Pan
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Continuous Vaccum Pan

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Shrijee in close co-operation with the sugar industry has designed the Continuous Vacuum Pan and over 175 installations in India and abroad have been successfully executed.

Shrijee Continuous Vaccum Pan Features

  • Heart-shaped profile of Pan to enhance natural circulation.
  • Operator friendly and fully automated.
  • Ensure uniform throughput and product quality.
  • Saves space and energy.
  • Low temperature vapor boiling.
  • Maximized exhaustion of mother liquor.
  • Equipped with multi-baffle entrainment arrestor in SS construction.
  • Single largest capacity (225m3) continuous Pan supplied to KSL (Thailand).
  • Complete automation and control system.
  • Shrijee has successfully increased the capacity of existing Continuous Vacuum Pan by adding new compartments with mechanical circulators.

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Syrup / Melt Clarification System
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We manufacture world class filtrate clarification systems that are usefull for producing higher quality plantation white or direct consumption sugar with lower IU colour and lower residual sulphur dioxide level These machines are highly effective in clarifying syrups to high degree..

Advantages:

  • Reduction of turbidity upto 90%.
  • Removal of maximum Bagacillo and suspended solid.
  • Reduction of ICU MSA colour up to 25%.
  • Reduction of viscosity of syrup and further process material.
  • Faster crystallization, higher exhaustion and less final molasses purity.
  • High quality sugar with less sulphur content.
  • Lower IU colour sugar.

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Double Pass Evaporator
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Double Pass Evaporator

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Double Pass Evaporators are rising film evaporators with tube length of 2-3M. Double pass evaporators are suitable to operate with varying capacity, operational at 50% capacity as well, no stoppage required during lower crushing capacity

Advantages:


  • Flexibility to operate at lower capacity at lower crushing rates.
  • No faster scaling even at 50% capacity utilization.
  • High rate of evaporation.
  • High heat transfer.
  • Easy to install and less maintenance.
  • Easy to operate without any special attention.

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Surface Condenser
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Surface Condenser

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Shrijee's special design for shell and tubes type Surface Condensers are engineered and designed for cooling exhaust steam for back pressure turbine as well as for condensing type turbine. These condensers are multi-pass and high velocity shell and tubular heat exchangers. The advantage of these condensers is its ability to eliminate the mixing of cooling and condensed water. The purity and quality of both waters remain same providing zero contamination. These condensers have been widely applied in sugar and chemical processing plants, refineries, marine boilers and power and co-generation plants.

Surface Condenser Package and Accessories:

  • Stem Jet Ejector.
  • Liquid Ring Vacuum Pump for air removal.
  • Hot well/Condensate Extraction Pumps.
  • Atmospheric Relief Valve over-pressure protection for the steam.
  • Central control panel.
  • High level and low level Switches (optional).

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Batch Type M/c - Fully Automatic Centrifugal Machine
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Shrijee in association with reputed manufacturers brings world-class Batch Type Centrifugal Machines.

  • Basket is manufactured out of AISI 316L provided with S.S. HOOD operated with Pneumatic Cylinder. Ample drainage area is provided for faster draining of the molasses.
  • Robust design Bearing Assembly with Rubber. Buffer is provided with forges shaft Break Assembly.
  • Coupling is provided with Poly Urethene Star, Couples Motor with machine.
  • D.C. Motor with Panel or A.C. Motor with VFD Drive being supplied.
  • In order to run the machine fully automatically pneumatic cylinders are operated through Solenoid valve for which operating signal is provided with proximately switch through Control panel.


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Continuous Type Centrifugal Machine
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Shrijee in association with reputed manufacturers brings world-class Batch Type Centrifugal Machines and Continuous Centrifugal machines in sugar factory

  • Basket is manufactured out of S.S. ASI-316L provided with ample drainage area for fast drainage of molasses which helps for better curing and better capacity.
  • Basket dia 1100mm/1500mm.
  • Screening area 14500 cm2/23200cm2
  • Recommended speed 1800 rpm for "B" & "C" after workerand 2000 rpm for "C" Massecuite
  • Required Nos. Rubber Buffers are provided for proper dampening effect.
  • Water spray pipe provided with water sprays nozzles.


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Filtrate Clarification System
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Filtrate coming from vacuum filter is very low in purity, rich in gums and non-sugars. This filtrate is directed towards the mixed juice, and it will have adverse effect in processing. Thus a new system has been developed by Shrijee to clarify the filtrate in separate stream suitable to produce clear filtrate equivalent to clear juice.

Advantages:

  • Rise in boiling house recovery.
  • Rise in filtrate juice purity by 2-4 units.
  • Increase in clarification house capacity by 5-10%.
  • Improvement in performance and capacity of vacuum filter.
  • Reduction in colour.
  • Increase in clear juice transmittance 5-7%.
  • Reduction of scale in sulphited juice heaters.

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Steam Transformer
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Steam Transformer

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The purpose of this equipment is to supply the pure exhaust condensate to boiler without sugar contamination, to reduce the high pressure steam consumption in the refinery process house which will avoid the high colour development during the refining process.

Advantages:
  • Generates more vapour required for refinery house.
  • Isolates the exhaust cycle from the refinery house.
  • Avoids the contamination of exhaust condensate.
  • Steam saving.

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Bagacillo Tumbler
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Bagacillo Tumbler

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Advantages of Rotary Bagacillo Tumbler:

    Continuous and adequate supply of bagacillo.
    Improved filterability in the existing plant.
    Suitable for installation in the existing plant.
    Requires minimum power consumption.
    Easy installation.
    Reduction of the sugar loss through filter cake upto 0.01%.

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