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Sieco Engineers Private Limited

Hosur Road, Bengaluru, Karnataka

| GST  29AADCS8130R1ZN

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Welding Automation Equipment

Creating a niche amongst the industry, we offer a wide assortment of Welding Automation Equipment. Our range includes Seam Welders, Column & Boom Welding Manipulators & many more. These Welding Automation Equipment are available in the market at reasonable prices.

Column & Boom Manipulators
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SIECO can produce with a wide capacity range from 1.5 mtrs to 6.0 mtrs (60" to 236") strokes. The Column and Boom Manipulators can be used on a wide variety of parts and part shapes.


Sieco's standard column and boom manipulators have the following specifications:

 

  • Boom drive that comprise Heavy-Duty Linear Ways and Precision Ball Screw of various sizes and Larger Rack and Pinion Drive, Servo Motor with adjustable speed
  • Column Lift mechanism comprises of Heavy-duty linear ways and Precision Ball screw up to 3.0 mtrs, 4.0 mtrs and larger Double Chain, Sprocket drive with High Efficiency Servo gear motor with adjustable speed drive
  • King-pin base allows 360 degrees of column rotation
  • Safety Device to stop boom if chain should fail

These manipulators are designed to move a weld head over a weld joint. In order to meet the application requirements, the CBM series is produced in a several ranges. SIECO upgrades each axis of the CBM motion to be a precision welding axis and X-Y drive to a ball screw and nut, driven by a servo motor with encoder feedback. SIECO will also consider your special requests for column and boom manipulators and features as well. The following benefits of standard column and boom manipulator over welding the part manually reduces the time to prepare a part for welding and finish a part after welding. Also, rework time will be reduced and part scrap will be cut.

 

  • Capable to achieve consistent weld results
  • Capable to maintain weld head over weld joint in a stable position during the weld
  • Increases arc-on time and overall productivity
  • Provides ability to have multi-weld stations using only one weld head, increasing your return on investment
  • Reduced operator fatigue
  • Reduced consumable costs
  • Ability to have two welding process at one welding station by using both ends of the boom

Welding is performed using GTAW, PAW, GMAW, FCAW, SAW. To weld in a stable and secure manner, weld head is located to a desired position by the use of Standard Column and Boom Manipulators after which the part is moved during welding to produce high quality welds. The standard boom can be used as a linear welding axis in some GMAW, SAW and FCAW welding, as these weld processes may not require precise welding motion. In case of linear welding desired for GTAW, PAW and Laser welding, we advise to upgrade the boom motion to the precision CBM model.


Applications: Storage Tanks, Chemical Tanks, Pipe Manufacturing Industry, Boiler Industry etc.

 

  • Motorized horizontal boom travel, rack and pinion gear drive. Adjustable speed-25 to 1500 mm/min. (2 to 60 IPM) using AC Motor. (Precision drive uses ball screw with Double nut, with Servo motor with encoder feedback, speed range is 1 to 60 IPM)
  • Motorized boom lift travel, double chain drive. Adjustable speed, 25 to 1500 mm/min. (1 to 60 IPM) (Precision drive uses ball screw and nut, with Servo motor with encode feedback, speed range is 1 to 60 IPM)
  • Safety Device–anti-fall device in case the chain should fail
  • Rotational Base assembly–allows column to be rotated 360 degrees. Includes locking brake with travel Car option, includes manual gear to rotate column
  • Pendent Control–Includes joystick for operator to control up/down and in/out position of manipulator

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Precision Circumferential Welding Lathes
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We are offering high quality Precision Circumferential Welding Lathes.

System Features:

  • Multiple headstock RPM ranges to choose from
  • Mounting flange on headstock to accept optional tooling
  • A number 2 Morse taper on the pneumatic tailstock to accept optional tooling
  • Spindle rotates with a TIR within ±0.001" (0.025 mm)
  • 400 amp welding ground
  • Part weight capacity of 500 lb (225 kg)
  • Standard base length for parts up to 24" (600 mm); custom sizes available
  • Maximum part diameter 12" (300 mm); consult factor for larger diameters
  • 1 3/8" (35 mm) diameter through hole on headstock

Options:
 
  • 9500 and 9900 controls
  • ±0.1% rotational speed holding accuracy and 500 to 1 speed range
  • Support structures for mounting lathe and controls
  • Remote podium mount for controls
  • Pneumatic torch reactors sequenced by the system controller
  • For GTAW and PAW applications, add arc length control, cold wire feeder, and magnetic arc control systems
  • Welding process integration and weld testing
  • Two welding processes for making two welds at a time

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Welding Positioners
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Welding Positioners

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Welding Positioners consists of worktable rotation unit and tilting unit. Through worktable elevation, the work piece fixed on the worktable can be placed to ideal position for welding and assembly by the worktable tilting and rotating. To achieve satisfactory welding speed, working table rotating is controlled invariably and continuously with inverter. Welding Positioners align the job to the best position for down hand welding for non circular jobs or for rotating circular jobs.

Features:

  • Job can be tilted any side for convenient operation
  • Face plate rotates with variable speed
  • Easy positioning and allows maximum flexibility in job handling
  • Eliminates frequent usage of crane
  • Single handed job manipulation and welding reduces labour cost
  • Improved weld quality reduces weld defects and rejection
  • Adaptable for automatic of manual welding
  • Ideal for in combination with Column & Boom.

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We are offering high quality ULTRA-CUT 300 High Precision CNC Plasma Cutting Equipment.


Quality:


  • Excellent Dross-free Cuts Using Oxygen (O2) Plasma on Mild Steel up to 1 ¼" (35 mm)
  • Unmatched Cut Quality on Non-ferrous Materials to 1 ¼" (32 mm) with Ar-H2/N2 or up to 1" Using our Unique Water Mist Secondary (WMS) System

Ease of Use:


  • Fast and Easy Installation
  • Simple Set-up and User-friendly Gas Console
  • Quick-change Consumable Design
  • Easy to Identify and Troubleshoot Problems

Productivity:


  • Highest Cut Speed in its Class
  • Best Parts Life in the 300 Amp Class
  • Reduced Downtime during Parts Changes with the Revolutionary Speed Lock Cartridge Design of the XT-300 Torch

Technology:


  • Microprocessor Controlled to Produce the Best Cut Quality on Every Cut
  • Fiber Optic Communication Means less HF Interference
  • Precision Torch Design for the Best Cut Quality in its Class
  • Cuts at an Average of 3 Times Faster than Oxyfuel

Reliability:


  • Advanced Testing in Lab and Field Trials Ensures Ongoing Performance and Reliability

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