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Our product range includes a wide range of Air Nozzles & Jets, Drill & Tapping Attachments, Brush & Non-Woven Rolls, Air Operated Conveyors Line Vac, Power Hack Blades and Precision Tool Holders.

Air Nozzles & Jets
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Air Nozzles & Jets

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AIR NOZZLES AND JETS

Engineered Air Nozzles and Jets reduce noise levels and air costs.

"Go Green" by upgrading your blowoff, cooling and drying operation to the award winning Super Air Nozzles!

What Are Air Nozzles and Jets?

A simple solution to reduce excessive air consumption and noise level on compressed air blowoff operations. EXAIR Air Nozzles and Jets produce outlet flows up to 25 times compressed air consumption using a small amount of compressed air as the power source.

Why Air Nozzles and Jets?

Air savings, compared to open copper tubes or pipe nipples commonly used for blowoff can be as high as 80%. Less compressed air means less noise. The typical noise level reduction is 10 dBA. All Air Nozzles and Jets meet Occupational Safety and Health Administration (OSHA) maximum dead end pressure requirements.

An open 1/4" (6mm) copper tube, by contrast, ejects pure compressed air at up to 40 SCFM (1,133 SLPM), the entire output of a 10 horsepower compressor. Annual energy cost can exceed $1,000 per year. Noise levels in excess of 100 dBA are commonly produced. When supply pressure exceeds 30 PSIG (2 BAR), an open pipe, tube or drilled holes violates OSHA static pressure requirements.

Applications
  • Part cleaning
  • Chip removal
  • Part drying
  • Liquid blowoff
  • Part cooling
  • Material conveying
  • Part ejection
  • Fiber conveying
  • Air assist
Advantages
  • Reduced compressed air cost
  • 10 dBA average noise reduction
  • Conserve compressed air
  • Improved blowoff performance
  • Compact
  • Improved safety
  • Meets OSHA noise level requirements
  • Meets OSHA pressure requirements
  • Improved production


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  • Item Code: 43

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Drill & Tapping Attachments
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QUICK CHANGE DRILLING & TAPPING CHUCK

KTA SPINDLE TOOLINGS is into production of Tapping Chucks , Tap Adaptors for more than 20 years and Tool Holders for more than 5 years.

The Company works on New Generation CNC machines/multitasking

  • Power Chuck - High Precision & High Rigidity Unibody Power Chuck
  • Revolving Center – Three bearing constructionwith hardened and ground mainbody & sleeve
  • Floating Reamer Holders - This is a short length floating reamer with radial parellel float of 1.0 mm
  • Bar Puller - ‘KTA’ BAR PULLER is unique with bar pulling capacity from 6.0mm to 50.0mm.
  • Hydraulic Chuck with Reduction Sleeve
  • Precision Die & Mould Chuck (DMC) - Small outside diameter. Best suitable for Die & Mould Industry.
  • Quick Change Drilling & Tapping Chuck - To suit taps on mechanically and numerically controlled machines, drilling machines, lathes, milling machines and machining centers.
  • Alpha Series Precision Tool Holder for CNC Machines - Concertricity Within 0.005 mm External Taper AT3 Class Core Strength 800 N / mm2 Surface Hardnen 58 /62 HRC Balanced To 6.3 G 8000 RPM By Design
  • ISO Turning Tools


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  • Item Code: 22

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Brush & Non-Woven Rolls
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Brush & Non-Woven Rolls

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In filament- and wire-brush as well as non-woven technology

Wide-Face Brushes are very versatile. They can be used for raw metal processing, circuit board cleaning, food handling, conveyor cleaning, and many other production line applications. For our Roller Brushes we use Novofil® synthetic filaments and various types of special wire as well as stainless steel wire, brass wire, brass-coated steel wire, tampico fibre, Bessemer steel wire and phosphor-bronze wire, natural hair and mixtures. We can provide new or refurbished wide face brushes with custom arbors of nearly any length or diameter.

Helimaster® Brush Rolls

Helimaster® brush rolls are perfect for cleaning work- and back-up rolls in wet or dry operated rolling and skin-pass mills. They control the oxide layer and remove oxide, debris and other residues. Helimaster® brush rolls can be designed as wire or abrasive brush. Each brush is neutrally grounded at the radius and axially it gets either a cylindrical camber ground or - for balancing the computed roll deflection - a positive and/or negative camber ground. Depending on the process, steel, stainless less or aluminum can be optimally treated. It is important that the brush tool really matches with the operational and processing parameters. Especially reproducibility of the specified aggressiveness and brush effectiveness as well as a constant performance until the roller is exchanged are crucial.

Helimaster® brush rolls are only one example for Osborn's special wide-face brush rollers. For usage in the metals processing technology Osborn also manufacturers a wide range of other high-performance brush rolls, non-woven rolls, complete brush roll systems as well as brushing machines. Get the full overview in the chapter on

Factory Assembly Brush Roll Systems (Type FA)

At Osborn we combine globally collected know-how with a local all-round service directly on-site. In addition to re-brushing shafts or assembling brush-cassettes on-site, we also offer all necessary inspections, repair and service work.

Our services include:

  • Brush roll re-filling
  • Integrated maintenance service concepts
  • Re-trimming and re-balancing of brush rolls
  • Shaft and journals control / repair
  • Bearing control and repair
  • Optimizing the shaft construction

Shaft straigthening

  • Stress relief annealing
  • Replacement of end- and balancing collars
  • Replacement of fittings and accessories
  • Transport- and packaging concepts
  • Supply of brush roll trimming equipment

Customer Assembly Brush Roll Systems (Type CA)

For customers who want to recover and maintain their brush rolls inhouse, we provide roller system for self-assembly. We can provide cassettes in fully-automatic interally-welded spiral constructions or constructions assembled on one-way tube bodies as well single discs or loose spirals for older systems. In order to individually adapt these to existing shaft constructions. they are additionally procided with one-was adapters, if required. Therefore we can supply the right cassette for almost any shaft.

All usual filaments, wires or natural bristles can be used, all according to individual requirements such as different trim lengths and densities.

Cooling through hollow shafts

Body constructions with hollow shafts for internal cooling are primarily used in abrasive brushes for heavy-duty applications. Apart from increased brush-cooling at high frictional heat, they continuously rinse the brush from inside out by centrifugal force. Especially when the brush is being used in corrosive mediums, this helps to increase the service life of the brush. The advantages at a glance:



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  • Item Code: 78

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Air Operated Conveyors Line Vac
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EXAIR's compressed air operated Line Vac connects to standard hose, pipe or tube to create a powerful in-line conveyor. The compact design features large throat diameters for maximum throughput capacity. They are available in a variety of styles and sizes that are suited to a wide variety of transfer applications.

Why The Line Vac?

Line Vac conveyors are ideal for moving large volumes of material over long distances. A small amount of compressed air is injected through directed nozzles to produce a vacuum on one end and high output flows on the other, with instantaneous response.

The material flow rate is easily controlled with a pressure regulator. No moving parts or electricity assures maintenance-free operation.

A fast, low cost way to convey:

  • Plastic pellets
  • Paper
  • Scrap trim
  • Pills/tablets
  • Textiles
  • Small parts
  • Bulk Solids
  • Shavings
  • Food products
  • Sawdust
  • Chips
  • Granules


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  • Item Code: 49

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Power Hack Blades
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Power Hack Blades

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Saw blades, hole saws, circular saw blades, and recip blades: The M. K. Morse Company provides professional quality metal cutting blades and power tool accessories.

Features & Benefits

  • Straight cutting, long blade life
  • Shatter resistant bi-metal for safe cutting
  • Used for power hack saws, to cut various types of metals.
Applications

Power Hack Saw Machines



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  • Item Code: 30

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Precision Tool Holders
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Precision Tool Holders

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MAS 403 (BT) / DIN 69871 (CT) HOLDERS
  • ER Collet Chuck
  • Combi Shell Mill Adaptor (CSMA)
  • Face Mill Holders (FMH)
  • Weldon (WN)
  • Morse Taper Adaptor (MTA)
  • NC Drill Chuck (NCDC)
  • Syncro Soft Tapping Chuck
  • KWFLK Tapping Chucks
  • Rigid Tapping Chuck
  • Side Lock Adaptor
  • Hex Drive
  • Face Mill Holders P.C.D Clamping
  • Arbor
DIN 2080 HOLDERS (ISO)
  • ER Collet Chuck
  • Combi Shell Mill Adaptor (CSMA)
  • Face Mill Holders (FMH)
  • End Mill Holder Weldon (WN)
  • Morse Taper Adaptor (MTA)
  • NC Drill Chuck (NCDC)
  • KWFLK Tapping Chucks
  • Side Lock Adaptor
NT 30 SERIES
  • Side Lock Adapter For straight shank tools (SLA)
  • Combi Shell nill adapter (CSMA)
  • Morse Taper Adapters (MTA)
  • ER Collet Chuck
  • NC Drill Chuck (NCDC)
  • Arbor Jacob Taper
  • Tapping chuck (KWFLK)
  • Quick change tap adapter / Type Kwes
  • Reduction socket / Kwre


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  • Item Code: 21

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Precision Tool Holders
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Precision Tool Holders

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MAS 403 (BT) / DIN 69871 (CT) HOLDERS
  • ER Collet Chuck
  • Combi Shell Mill Adaptor (CSMA)
  • Face Mill Holders (FMH)
  • Weldon (WN)
  • Morse Taper Adaptor (MTA)
  • NC Drill Chuck (NCDC)
  • Syncro Soft Tapping Chuck
  • KWFLK Tapping Chucks
  • Rigid Tapping Chuck
  • Side Lock Adaptor
  • Hex Drive
  • Face Mill Holders P.C.D Clamping
  • Arbor
DIN 2080 HOLDERS (ISO)
  • ER Collet Chuck
  • Combi Shell Mill Adaptor (CSMA)
  • Face Mill Holders (FMH)
  • End Mill Holder Weldon (WN)
  • Morse Taper Adaptor (MTA)
  • NC Drill Chuck (NCDC)
  • KWFLK Tapping Chucks
  • Side Lock Adaptor
NT 30 SERIES
  • Side Lock Adapter For straight shank tools (SLA)
  • Combi Shell nill adapter (CSMA)
  • Morse Taper Adapters (MTA)
  • ER Collet Chuck
  • NC Drill Chuck (NCDC)
  • Arbor Jacob Taper
  • Tapping chuck (KWFLK)
  • Quick change tap adapter / Type Kwes
  • Reduction socket / Kwre

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Radial Flap Discs
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Radial Flap Discs

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3M™ 747D Radial Flap Discs contain the patented Cubitron mineral. These discs are best suited for corner weld grinding. They provide consistent and cool cut with fine finish. They are available in sizes of 4 and 4.5 and in grits of 40, 60, 80 and 120.

3M™ FLAP DISCS 241D & 563D

The 3M 241D and 563D flap discs are Type 27 flap discs which are ideal for many metal grinding and finishing applications. unique construction enables improved production standards with low cost. These discs are fast with smooth finish and consistent cut rates.

They also have very less noise and vibration, which makes them easy to control and in turn reduces the risk of gouging. These discs are used in metal fabrication, general metalwork, automotive manufacturing, building & construction, shipbuilding and iron & steel.

The 3M 241D flap disc is a general purpose Aluminum Oxide flap disc that provides a consistent cut and superior finish. They are available in grades of 60, 80 and 120.

The 3M 563D flap discs contain Alumina Zirconia, and is a fast-cutting disc with exceptionally long life and minimal heat generation. This disc provides optimum performance both on mild steel and stainless steel. They are available in grades of 40, 60, 80 and 120.

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  • Item Code: 68

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Bi-Metal Band Saw Blades
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Bi-Metal Band Saw Blades

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General purpose blades ideal for cutting materials with easy to moderate machinability. Matrix II bimetal band saw blades offer good value in maintenance shops and small fabricating shops.

Features & Benefits

  • Good general purpose blade tough impact resistance high speed steel
  • Good value on light to medium production and maintenance applications
  • Handle bundles and stacked pieces
  • Moderate cost-per blade/low cost per cut
  • Positive Rake for solids
  • 0 degree rake for tubing or thin wall pipe
Applications

Aluminum castings, carbon steel, structural steels

CHALLENGER STRUCTURAL BI-METAL BAND SAW BLADE

Designed for long life and straight cuts, Structural bimetal band saw blades reduce noise and vibration associated with structural applications.

Features & Benefits

  • Specially designed for structural steel
  • Ideal for bundle and interrupted cuts with longer life
  • Reduces vibration and noise associated with interrupted cutting in profiles
  • Constant tooth height for even chip load and less tooth strippage
  • Increased beam strength for straighter interrupted and bundle cuts
Applications

Low alloy steels, carbon steels, structural steels, non-ferrous, brass, bronze, aluminum

M42 BI-METAL BAND SAW BLADE

Rugged production blades featuring M42 high speed steel edges, these bimetal band saw blades offer durability for higher production speeds on difficult to machine solids and heavy walled structures.

Features & Benefits

  • Rugged bi-metal construction with hardened M42 teeth and tool steel fatigue resistant backer
  • Used on medium to heavy production machines to cut solids and heavy-walled structures
  • Handles hard to machine materials like stainless steel, Inconel, Monel.
  • Variable pitch teeth can handle a wider range of cross sectional sizes
  • High wear and heat resistance.
Applications

Alloy steels, mold steels, carbon steels, structural steels

ACHIEVER™ BI-METAL BAND SAW BLADE

Consistently reliable with excellent durability in mild to difficult materials, the Morse Achiever™ bi-metal band saw blades cut layer and bundle cuts in large profiles and solids.

 

Features & Benefits

  • Production cutting a variety of materials from carbon steel through stainless steel
  • Layer and bundle cuts of 1018, 4140, 4340, tool steel, stainless steels
  • Exceptional long fatigue life to eliminate pre-mature breakage
  • Exceptional tooth durability in a wide range of mild to difficult materials
  • 0 degree rake are well suited for production cutting structurals, solids and thin walled pipe.
Applications

Alloy steels, mold steels, tool steels, structural steels, case hardened steels, low alloy steels, non-ferrous, brass, bronze, aluminum, stainless steel

INDEPENDENCE II® BI-METAL BAND SAW BLADES

Fatigue resist to eliminate pre-mature breakage, Independence II bimetal band saw blades excel in solid tool steels and small to medium stainless and nickel based alloys.

Features & Benefits

  • Small to medium solids of stainless steel (304, 316, 17-4), nickel base alloys (Inconel, Monel)
  • Recommended for alloy steels, solid tool steels and stainless steels
  • Extreme fatigue resistance to eliminate pre-mature breakage
  • Fewer blade changes in a wide range of materials resulting in less downtime
  • Tougher and more wear resistant than M42
Applications

Nickel based alloys, stainless steels, tool steels



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  • Item Code: 25

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Atomizing Spray Nozzles
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Atomizing Spray Nozzles

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Multiple Models! Multiple Patterns!

What Are Atomizing Nozzles?

EXAIR’s atomizing spray nozzles atomize fluids (most commonly water) in a range of spray patterns for a variety of uses. They combine liquid and compressed air to create a mist of atomized liquid that can be easily adjusted to meet the needs of your application. All models use stainless steel construction for durability and corrosion resistance. Atomizing spray nozzles are available in 1/4 NPT and 1/2 NPT sizes.

EXAIR's atomizing nozzles are available in 3 basic families:

Internal Mix:

Internal mix nozzles mix the liquid and air inside the air cap and produce the finest atomization. Internal mix nozzles can be used on liquids with a viscosity up to 300 cP. Both air and liquid sides are pressure fed

External Mix:

External mix nozzles have the highest flow rates and allow the air and liquid flows to be adjusted independently. These nozzles are best where precise liquid flow is needed. External mix nozzles can be used on liquids with a viscosity above 300 cP. Both air and liquid sides are pressure fed

Siphon Fed:

Siphon fed nozzles require no liquid pressure and can be used with gravity fed liquids or lift liquids from a siphon height as much as 36 inches (91cm). Siphon fed nozzles can be used on liquids with a viscosity up to 200 cP.

Why Atomizing Nozzles?

With EXAIR’s atomizing nozzles, you can coat, cool, treat and paint a variety of products. Used with water, atomizing nozzles are an efficient way to evenly cool hot items in your automated process. These nozzles are also an excellent choice for dust mitigation. The maximum operating temperature for the atomizing nozzles is 400°F (204°C).

Sound levels for the individual Atomizing Spray Nozzles are not provided. The fluid, pressure, surfaces being treated and surrounding enclosures used in conjunction with the Atomizing Nozzle to form the system will determine the actual sound levels (which can vary greatly).

No Drip Atomizing Nozzles

EXAIR's no drip atomizing spray nozzles work in the same way our standard atomizing nozzles do, but have the added benefit of positively stopping liquid flow when compressed air is shut off.

Why No Drip Atomizing Nozzles?

When spraying any type of liquid, post spray liquid flow can cause big problems. Unwanted drips can ruin product finishes on painted or coated surfaces. EXAIR's no drip atomizing nozzles are ideal where no post-spray drip is permissible.



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  • Item Code: 44

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Compounds & Glazes
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Compounds & Glazes

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The Ebony and Ivory Finesse-it™ Compounding Materials are ideal for reducing or eliminating standing scratches that are left over from top coat defect removal.

The precisely graded mineral present in these products, provides an exceptionally fast cut while generating a uniform finish. They offer excellent results on catalyzed lacquer, nitrocellulose lacquer, varnish, polyester and polyurethane top coat finishes. 

The Ivory version is recommended for light-colored finishes and the Ebony is ideal for darker finishes.

FINESSE-IT™ FINISHING MATERIAL - EBONY AND EASY CLEAN UP

Finesse-it™ Finishing material is designed to follow the compounding operation and further refine top coat finishes. It improves clarity and gloss when needed.

While the Finesse-it™ Finishing Material Easy Clean Up is designed for light finishes, the Ebony version is used on darker finishes. In many cases, this can be the final step in the woodworking finishing operation.

3M™ FINESSE-IT™ POLISHES

Specially designed polishes for use on automotive OEM clearcoats to remove sand

scratches or to remove swirl marks from previous steps. For industrial use only.

3M™ FINESSE-IT™ FINAL FINISH

Finesse-it™ Final Finish provides a full shine and high luster in furniture finishing operations. Applied by hand or machine, this product removes any haze left over from prior operations and enhances gloss.

Finesse-it™ Final Finish gives an even better finish, by refining any swirls left from the buffing process when used with a random orbital sander. This silicon-free product however contains wax, which remains on the surface and helps retain the luster longer. Available in white color, Finesse-it™ Final Finish is formulated to work on all colors.

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Accessories - Slotted Nut
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  • Hesagonal Nut for ER Collet Chuck
  • Slotted Nut for ER Collect Chuck
  • Mini Nut for ER Coller Chuck
  • Spanner
  • Technical Information
  • Sealing Nut
  • Sealing Disk
  • Coolant Tube for HSK Holders
  • Spanner for HSK Coolant Tubes
  • Dealing Plug
  • ER Collet Standard Din 6499
  • DMC Collet
  • Reduction Sleeve (RS) for Hydraulic Chuck
  • Clamping Screws for CSMA
  • Driver Rings
  • FMH Tennon
  • WN Locking Screw
  • Pull Studs


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  • Item Code: 24

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Fibre Discs
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Fibre Discs

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3M™ 980CP FIBER DISCS

3M introduces the next generation Fiber Disc – 980CP, with the new Cubitron™ performance grains, which makes light work of heavy duty jobs. The 3M patented Cubitron grains give cooler performance, with extremely fast cut rates - which means no discolored surfaces.

These discs come with the latest generation grain technology and can be used for weld grinding and blending.

3M™ FIBRE 381C DISCS

381C Fiber Discs contain Aluminum Oxide. These discs are best suited for mild steel weld cleaning, blending and grinding.

They can also be used for non-metal sanding liked FRP and wood. They are available in various sizes and grits to suite the specific requirements. These discs are available in diameters of 4, 5 and 7 inches.



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  • Item Code: 67

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Air Wipes
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Air Wipes

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EXAIR's Air Wipes provide a uniform 360° airstream ideal for blowoff, drying, cleaning, and cooling of pipe, cable, extruded shapes, hose, wire and more. The unique, split design makes it easy to clamp around the surface, eliminating the need for threading.

Two styles are available:

The Super Air Wipe resists corrosion and is ideal for high temperatures up to 800°F (427°C). It is constructed using stainless steel screws, shims along with a stainless steel wire braided coupling hose (for sizes up to 4" (102mm)).

The Standard Air Wipe is a good choice when stainless steel screws and shims are not required. A general purpose PVC coupling hose is included (for sizes up to 4" (102mm)).

Applications 

  • Drying after washing, cleaning, plating or coating
  • Blowoff dust and contaminants
  • Cool hot extruded shapes
  • Uniformly wipe surfaces
  • Dry extruded profiles, rod and medical tubing
  • Eliminate solution carryover - no cross contamination
  • Blow excess water from automotive door gaskets
  • Remove excess coatings, water and oil
  • Dry tube, hose, wire, fiber optics
  • Minimize solution loss due to drag-out
  • Clean paint gun tips
  • Dry screen printed or ink jetted surfaces
  • Clean strips and ribbon


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  • Item Code: 45

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Air Knives
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Air Knives

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Air Knife Systems utilize compressed air for industrial applications that include drying, removing excess oils and liquids, dust blow off, and cooling.

An air knife is effective and efficient. The laminar (uniform) sheet of air is projected along the entire length of the air knife to provide an air flow that covers the entire surface of the product. Air Knife Systems from EXAIR have small profiles, are manufactured in various lengths and can be mounted to accommodate many industrial applications involving conveyors and webs, even in tight spaces. Whether your goal is to remove dust and contaminants, cool hot parts or blow off excess oil, water and liquids, the air knife is also energy efficient. By entraining high volumes of room air they use less compressed air and less energy than other blow off products.

EXAIR manufactures air knife systems with aluminum, stainless steel and PVDF for corrosive environments. Sizes range from 3 inches to 108 inches. All of our air knives are CE compliant.

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  • Item Code: 46

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Circular Saws
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Circular Saws

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Metal Devil® metal cutting circular saws offer a safer, cleaner way to cut metal. The special motor maintains torque at optimum RPM's for cutting through metal smoothly and efficiently.

Features & Benefits

  • Cut through steel and other tough metals as easily as soft pine 2x4's
  • Move through metal faster than traditional methods like abrasives wheels
  • Comfortable grips reduce user fatigue
  • Retractable blade guard on saw
  • Enhanced blade alignment guides reduce waste from miscuts
Applications

Metal cutting

REVOLUTION® INDUSTRIAL CIRCULAR SAW BLADES

Ferrous metal cutting, thin kerf cermet tip circular saw blades provide the ultimate performance in cutting solutions for high volume cutting.

Features & Benefits

  • Typical users include steel service centers, steel forges, automotive, bearing manufacturers
  • Cermet tip for long life in low and medium carbon steel cutting applications
  • Efficient cutting for 1" to 4" (25-102mm) diameters


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  • Item Code: 29

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Power Tools
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Power Tools

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3M Cutoff Wheels are designed to provide high cut rates and longer life on most materials, which includes fiberglass, stainless steel, mild steel and aerospace alloys. 3M Cutoff Wheels are ideal for a wide variety of utility type cut-off tools and should not be used on tools that have no guards.

3M™ DIE GRINDERS

3M™ pneumatic die grinders are more versatile with its new operating speeds and horsepower. 3M™ Die Grinders are equipped to handle cylindrical polishing, buffing, shaping and deburring.

With built-in comfort innovations – 3M™ Greptile™ Gripping Materials that reduce vibrations and provides a more secure grip, along with the adjustable directional exhaust feature that allows the airflow to be directed in any preferred direction. In addition, 3M also offers four different RPM models for a wide variety of applications.

Engineered to work hand-in-hand with the 3M abrasives and accessories, the 3M™ Air-Powered Die Grinder provides the power and performance.

3M™ RANDOM ORBITAL SANDERS

Random Orbital Sanders are high quality, powerful .28 horsepower non-vacuum tools that are designed to meet or exceed the highest performance standards.

You’ll be amazed at the power and performance packed into these air-powered non-vacuum workhorses. They have been designed to optimize your finishing needs and you will experience the perfectly matched system while they are used with industry-trusted 3M™ Abrasives and Accessories.

These sanders easily attach and detach to your central vacuum system for efficient evacuation of dust and debris.

3M™ DISC SANDERS

3M™ Disc Sanders are engineered to work hand-in-hand with 3M abrasives and accessories. 3M™ Air-Powered Disc Sander provides the power and performance assuring excellent results – the trusted brand worldwide.

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  • Item Code: 75

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Grinding Wheels
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Grinding Wheels

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3M Green Corps Cut-Off Wheels contain the 3M patented Cubitron™ abrasive grain – assuring longevity than conventional aluminum oxide cut-off wheels. With a large diameter, the Green Corps Cut-Off Wheels are designed for general-purpose metal cutting applications, provide high cut rates and longer life to most materials - especially stainless steel.

 

3M Green Corps Cut Off Wheels are also used to cut mild steel, aluminum, copper and fiber glass and are available in 12”, 14” & 16” sizes.

3M™ GREEN CORPS FLEXIBLE GRINDING DISCS

Greencorps™ grinding wheels contain Cubitron™ mineral, which provides better performance than aluminum oxide. This unique flexible construction of the wheel facilitates the reduction in material gouging and vibrations during operation, the grinding action is cooler and also, ensures that there are no black marks while grinding.

They are available in three different sizes and grits - 4”,5” & 7” and in grits of 36,60 & 80.

3M™ GREEN CORPS RIGID GRINDING DISCS

With the inclusion of the 3M patented high performance Cubitron™ minerals, the Green Corps Rigid Grinding Discs are tough, aggressive discs that are designed for heavy duty stock removal, weld and slag removal and other grinding operations.

Green Corps discs provide a much higher rate of stock removal and also last longer providing the edge over other grinding discs. They are used on various metals such as stainless steel, mild steel and cast iron and also, available in 4” ( 6mm thick), 5” (6 mm thick) and 7” (6mm thick) Grade 24 sizes.



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Industrial Housekeeping
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Industrial Housekeeping

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EXAIR offers a complete line of industrial housekeeping products to help keep work surfaces, product, machines and windows clean.

The EXAIR vacuum products address a common problem. Ordinary electrical vacuums have motors and impellers that can clog when placed in an industrial environment. Most are noisy and last only a short while. EXAIR vacuums are designed for industrial environments. All of them use compressed air as the power source and have no motor to clog or wear out. Air consumption and noise level are low. The eight vacuum products offered include:

Chip Vac picks up dry or wet chips and delivers them directly to an ordinary drum. It is used to clean chips from fixtures, machines, parts, and work surfaces. The lid can be moved easily from drum to drum to keep materials separate for recycling. Available in 5, 30, 55 and 110 gallon capacities.

Reversible Drum Vac (Two-Way Drum Pump) is a liquid vacuum that can fill or empty a 55-gallon drum in 90 seconds! It is ideal for spill recovery and filling or emptying coolant sumps. It has no moving parts to wear out. Available in 5, 30, 55 and 110 gallon capacities.

High Lift Reversible Drum Vac (Two-Way High Lift Drum Pump) is a liquid vacuum that can fill or empty a 55-gallon drum in 85 seconds (up to 15 feet)! This two-way pump provides maximum lift! It is ideal for spill recovery and filling or emptying coolant sumps. It has no moving parts to wear out. Available in 30, 55 and 110 gallon capacities.

Heavy Duty Dry Vac turns an ordinary drum into a powerful, industrial duty vacuum cleaner. It vacuums more dry materials in less time than ordinary vacs. It is ideal for vacuuming abrasives like steel shot, garnet, metal chips, and sand. Available in 30, 55 and 110 gallon capacities.

Heavy Duty HEPA Vac is a rugged HEPA quality vacuum with high capacity cleaning for dusty environments. It is powerfully designed to move more material with less wear. In addition, the Heavy Duty HEPA Vac has been engineered to filter contaminants to HEPA requirements.

Chip Trapper offers a fast, easy way to clean solids such as chips, swarf and shavings out of used coolants and other liquids. It is ideal for use on machines with sumps, parts washers, tanks and storage containers. Available in 30, 55 and 110 gallon capacities.

Vac-u-Gun is a vacuum gun, blowoff gun, and a transfer tool all-in-one. It is commonly used to vacuum sawdust, shavings, transfer small parts and pellets as well as blow water, chips and coolant. Three systems are available.

Deep Hole Vac-u-Gun is a vacuum gun that blows chips loose and vacuums them away in one easy step. It is ideal for cleaning cavities, grooves, containers and drilled holes. It has no moving parts to wear out.

Window Blowoff Products feature the Air Stik used to keep the window of a machine clear of coolants so the part and process are visible at all times.

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Hand Brushes
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Hand Brushes

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Osborn offers an assortment of high-quality hand- and maintenance brushes for industrial and janitorial need.

Brooms

Brush blocks are top quality hardwood. Some brooms are also available with plastic bodies.Fill materials are carefully selected grades of natural fibres, synthetics and wire. The fill materials are what makes the difference with Osborn maintenance brushes. Osborn brushes are heavily filled, which means they perform better in cleaning, scrubbing and sweeping.

Note: To reduce “setting” of bristles, store floor brushes with no weight against the fill material. This will prolong brush life and help preserve effectiveness.

Counter Duster

Of course also the classic counter duster and the matching dust pan are part of the Osborn assortment. The duster block is made of quality hardwood.

Hand Brushes

Osborn hand- and butcherblock brushes are available in a great varity. With wood or plastic body, fill materials out of wire, stainless steel wire, brass or horsehair, there is a matching brush for every application. Many have a special ergonomic handle and a pinhole.

All fillmaterial is high quality and offers an extremely high degree of fatigue resistance for a long effective brush life.

Paint Brushes

Paint brushes with plastic handle and light bristles in various strengths complete our offer of Osborn maintenance brushes.



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Deburring Wheels
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Deburring Wheels

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EXL Unitized Wheels products are an excellent choice for deburring and polishing of all metal alloys and many plastics and composites. Similar to the EXL Convolute Wheels (EXL, EX2, and EX3 Deburring Wheels) they resist smearing and minimize heat buildup on the work piece.

They are available in Silicon Carbide & Aluminum Oxide minerals with a wide variety of densities and grades - starting from a very soft 2 density for applications requiring a conformable product, extending to a hard, aggressive 8 density for maximum cut and durability.

EXL, EX2 AND EX3 DEBURRING WHEELS

The EXL family of wheels is designed for a broad variety of critical deburring and finishing applications. With a unique resin system that minimizes smearing, it exhibits superior performance on stainless steel, titanium and nickel alloys.

They are available with aluminum oxide mineral in medium grade or silicon carbide mineral in fine and medium grades.

These wheels are hard and durable as they are made from fine grade silicon carbide. However use of this wheel is not recommended for conformability and finishing flat surfaces.



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Static Eliminators
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Static Eliminators

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Neutralize and clean at distances up to 20 feet!

What is a Static Eliminator?

EXAIR static eliminators neutralize static electricity charges in a wide variety of industrial processes. Anti-static products eliminate static cling that causes dust attraction, jams and tearing. Materials such as paper, plastic and textiles normally contain an equal number of positive and negative charges - that is, they are electrically balanced. Friction can disturb this balance, causing the material to become electrically charged. This static charge causes the following problems:

  • Dust clinging to product
  • Product clinging to itself, rollers, machine beds or frames
  • Materials tearing, jamming or curling
  • Sheet feeding problems
  • Hazardous sparks or shocks

EXAIR's static eliminators are electrically powered, shockless ionizers that deliver a bulk of positive and negative ions to the surface of the charged product to eliminate static and restore the electrical balance.

Plastics, paper and textiles are insulators. These materials do not discharge when grounded. Using grounded brushes or tinsels often have little effect on these surfaces, so special static eliminators are needed. EXAIR provides two types of static elimination products; those that use compressed air and those that do not.

EXAIR static eliminators include:

  • Super Ion Air Knife
  • Standard Ion Air Knife
  • Ionizing Bars
  • Super Ion Air Wipe
  • Ion Air Cannon
  • Ion Air Jet
  • Ionizing Point

The next section called "Selecting the Right Static Eliminator" provides details on these products and explains how these anti-static products can solve your industrial static problems.

Not sure where the static electricity is being generated? EXAIR's Model 7905 Digital Static Meter locates the source and severity of the problem.



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Abrasive Belts
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777F coated belts contains the 3M patented Cubitron mineral which provides faster cut rate, consistent finish and cool cut. Due to the mineral construction and polyester backing, the performance of the belt is superior in comparison to other mineral products.

They are available in grits of 24, 36, 60, 80 & 120. Belts of various sizes can be made and supplied as per requirement.

3M™ TRIZACT™ BELTS

3M™ Trizact™ 237AA Belts are formed using 3M’s latest grain formation technology. Due to the unique construction, these belts provide consistent cut rate and better finish throughout their life. These belts are available in various microns of A6, A16, A30, A45, A65, A80, A100 and A160. Belts of various sizes can be made and supplied as per requirement.

3M™ Trizact™ FILM BELTS

3M™ Trizact™ Film Belts 272LA deliver a unique abrasive action that enhances performance and productivity on many different surfaces. Our patented microreplication technology creates precisely shaped pyramids of tough, micron-graded mineral on a film backing.

A fresh layer of mineral is continually exposed as the tops of the pyramids wear away. 

The 5-mil polyester film backing offers stretch resistance, high unit pressure on the mineral, compatibility with most coolants, and suitability for a wide variety of wet and dry applications.

3M™ TRIZACT™ FINESSE-IT™ FILM DISC

3M™ Trizact™ 466LA Film Discs are ideal for removal of minor defects such as dirt, lint and small craters. This disc replaces standard buffing techniques that use coarser grades of abrasives, rotary buffers, wool pads and compounds. The area which requires repair must be small and the paint surface being repaired must have little or no orange peel.

SCOTCH-BRITE™ SC SURFACE CONDITIONING BELT

Scotch-Brite™ SC Surface Conditioning Belts are non-woven abrasive products. These belts provide an excellent burr-free surface, with consistent and uniform finish. These belts are used for cleaning, deburring, blending, finishing and polishing mineral-impregnated applications.

SCOTCH-BRITE™ SE SURFACE CONDITIONING BELT

Scotch-Brite™ SE Surface Conditioning Belts have a non-woven open web construction which provides extra durability. These belts provide consistent and uniform finish, with no significant change in the shape or dimension of the work piece.

These belts are used to clean, deburr, blend, finish or polish mineral-impregnated applications.

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Power Brushes
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Power Brushes

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The unique capabilities of power brushes can provide solutions to many challenging production problems. Osborn engineers are a valuable resource to help optimize your process with power brushes – simply contact us to arrange for a free consultation.

Fill Materials

A wide range of fill materials are available in power brushes to provide just the right action on the workpiece:

  • Wire – Wire brushes are ideal for heavy duty applications such as deburring, parting line removal, weld cleaning and weld prep, descaling, rust and paint removal, pipeline fitting and seam cleaning, hose skiving and rubber flash removal, wire stripping, spot facing, and more. Finer wire can be used for polishing and texturing.
    • Materials:  
      • Steel
      • Stainless Steel
      • Brass
      • Other non-ferrous metals
    • Configurations:
      • Wire sizes from 0,15 to 0,80 mm
      • Crimped or straight wire
      • Resin-bonded for extra aggression
  • High-tech-brushes with highly-abrasive nylon fill material are the cutting edge in brushing technology. They are best suited to precision part finishing applications such as deburring and edge radiusing. Brushing cells can be integrated in production lines to eliminate manual finishing operations. Brushes can be added to tool changers in CNC machining centers for automated in-place deburring. Robots can be fitted with chucked brushes to finish stationary parts, or they can utilize bench motor styles for fixtured part handling. 
  • Other fibers  These kinds of brushes are used for special applications, such as chrome polishing, electrical contact cleaning, plastic flash removal, glass cleaning, and other jobs where wire or abrasive brushes are not appropriate.
    • Natural fibers: tampico, horsehair, bristle
    • Polymer fibers: nylon, polypro

Brush Configurations

Wheel or Radial: These brushes are center-mounted on a shank or arbor, and the outside edge or "face" of the brush contacts the workpiece. Radial brushes can be mounted in multiples to produce wider face widths.

Cup: The shape of this brush allows for many more filaments to contact the workpiece at once, resulting in much more aggressive brushing action. Can be used in hand tools such as angle grinders and drilling machines.

End: Filaments are packed into a small shanked cup. During operation, the filaments flare out to contact recessed areas. End brush filaments can also be bridled to allow for precision spot finishing.

Internal: Also known as a "side-action" brush, they are commonly used for cleaning and finishing of bores, cylinders and internal threads. Especially useful for cross hole deburring.

Wide Face: For raw metal processing, circuit board scrubbing, food handling, conveyor cleaning, and many other production line applications. Osborn can provide new or refurbished wide face brushes with custom arbors of nearly any length or diameter.



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Air Amplifiers
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Air Amplifiers

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A simple, low cost way to move air, smoke, fumes, and light materials. Air Amplifiers utilize the Coanda effect, a basic principle of fluidics, to create air motion in their surroundings. Using a  small amount of compressed air as their power source, Air Amplifiers pull in large volumes of surrounding air to produce high volume, high velocity outlet flows. Quiet, efficient Air Amplifiers will create output flows up to 25 times their consumption rate.

Air Amplifiers have no moving parts, assuring maintenance-free operation. No electricity is required. Flow, vacuum and velocity are easy to control. Outlet flows are easily increased by opening the air gap. Supply air pressure can be regulated to decrease outlet flow. Both the vacuum and discharge ends of the Air Amplifier can be ducted, making them ideal for drawing fresh air from another location, or moving smoke and fumes away. Cycle time is dramatically reduced when aluminum castings are cooled with the high volume airflow of two Air Amplifiers.

Applications
  • Vent welding smoke
  • Cool hot parts
  • Dry wet parts
  • Clean machined parts
  • Distribute heat in molds/ovens
  • Ventilate confined areas 
  • Exhaust tank fumes
Two styles are available:

Super Air Amplifiers™ use EXAIR patented technology that boosts the amount of airflow through the air amplifier. Additional free air (room air) is pulled through the unit while delivering a more balanced flow, making the Super Air Amplifier 3 times quieter than other air amplifiers. Force and flow can be adjusted using shims. Five sizes in aluminum are available.

Adjustable Air Amplifiers™ have good amplification ratios and are available in many sizes. They are infinitely adjustable by turning the exhaust end to open or close the air gap (no shims are required). This permits easy adjustment where the individual can choose the exact amount of airflow necessary for the application. In addition to aluminum construction, stainless steel models are available that are ideal for high temperature, corrosion and food applications.

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Revolving Centers
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Revolving Centers

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KTA SPINDLE TOOLINGS is into production of Tapping Chucks , Tap Adaptors for more than 20 years and Tool Holders for more than 5 years.

The Company works on New Generation CNC machines/multitasking.

Power Chuck - High Precision & High Rigidity Unibody Power Chuck

Revolving Center - Three bearing construction with hardened and ground mainbody & sleeve

Floating Reamer Holders - This is a short length floating reamer with radial parellel float of 1.0 mm

Bar Puller - ‘KTA’ BAR PULLER is unique with bar pulling capacity from 6.0mm to 50.0mm.

Hydraulic Chuck with Reduction Sleeve

Precision Die & Mould Chuck (DMC) - Small outside diameter. Best suitable for Die & Mould Industry.

Quick Change Drilling & Tapping Chuck - To suit taps on mechanically and numerically controlled machines, drilling machines, lathes, milling
machines and machining centers.

Alpha Series Precision Tool Holder for CNC Machines - Concertricity Within 0.005 mm External Taper AT3 Class Core Strength 800 N / mm2
Surface Hardnen 58 /62 HRC Balanced To 6.3 G 8000 RPM By Design

ISO Turning Tools



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Carbon Blades
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Carbon Blades

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Special alloy offers exceptional fatigue-resistance in our carbon QuikSilver® band saw blades. Ideal for wood applications. Flexback blades resist blade fatigue. Hardback blades cut straighter and accept heavier feed pressure.

Features & Benefits

  • Flex back blades resist blade fatigue
  • Hard back blades offer straighter cuts
  • Individually hardened teeth
  • Can be resharpened
  • Low cost per blade/low cost per cut in wood
Applications

Stationary and Portable Woodmill & Re-saw Machines

QUIKSILVER® FURNITURE CARBON BLADES

Obtain the precision and contour control required in furniture manufacturing using carbon ETS furniture blades. Ideal for use on large, high speed vertical cutting machines.

Features & Benefits

  • Aggressive tooth design cuts faster with longer tooth life
  • Special ETS set pattern and aggressive hook tooth
  • Can be resharpened
  • Flexible back resist fatigue
  • Offers required precision and contour control required in furniture manufacturing
Applications

Composition board, cork, non-ferrous, brass, bronze, aluminum, plastic, production wood cutting, general purpose wood, furniture

QUIKSILVER® HB CARBON BLADES

Achieve straighter cuts in wood and metal cutting when using hard edge hardback carbon steel blades. Use for short production and maintenance applications on metals.

Features & Benefits

  • Stiffer than flexback due to hardened and tempered backer
  • Ideal for applications where straighter cuts or heavier feed pressure are required
  • Not recommended for blade speeds exceeding 4,000 SFM
  • Good on easy to machine metals and easy to cut materials
Applications

Carbon steels, composition board, cork, graphite, low alloy steels, non-ferrous, brass, bronze, aluminum, plastic, production wood cutting, general purpose wood, furniture

QUIKSILVER® HEF CARBON BLADES

Ideal for wood production cutting, hard edge flexible back carbon steel blades also work great in short production/maintenance applications using low alloy steel & non-ferrous metals.

Features & Benefits

  • These blades are manufactured from a single piece of high carbon steel with individually hardened tooth tips
  • Flexible back makes them more fatigue resistant
  • Low cost per blade/low cost per cut in wood
  • Can be run at speeds up to 15,000 SFM (surface feet per minute)
Applications

Carbon steels, composition board, cork, graphite, low alloy steels, non-ferrous, brass, bronze, aluminum, plastic, production wood cutting, general purpose wood, furniture

STATIONARY CARBON BAND SAW BLADES

Designed for use on stationary band saws, these carbon hard edge flexible back blades have teeth hardened to Rc 64-66. Reliable cutting action on wood and metals with guaranteed welds.

Features & Benefits

  • Flexible back makes them more fatigue resistant
  • Low cost per blade/low cost per cut in wood
Applications

Small DIY & Hobby Band Saw Machines

PALLET DISMANTLING BAND SAW BLADES

Designed to endure rough service on dismantling machines while cutting through pallet nails and staples.



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Band Saw Accessories
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Band Saw Accessories

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Quickly measure blade tension while blade is on the machine, both under-tensioned and over-tensioned conditions. Proper tensioning of blades will provide optimal blade life and precise cutting results.

Features & Benefits

  • Durable cast power coated body
  • Calibrated gauge measures in lbs/in2 and kgs/cm2
  • Quality storage box with protective foam inserts
  • Proper tensioning of blades can provide optimal blade life
  • Precise cutting results while reducing the occurrence of machine damage due to over-tensioning
Applications

Measures under-tension and over-tension conditions



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Spot Cooling Products
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Spot Cooling Products

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A low cost, reliable, maintenance-free solution to a variety of industrial spot cooling problems. Using an ordinary supply of compressed air as a power source, vortex tubes create two streams of air, one hot and one cold, with no moving parts. Vortex tubes can produce:
  • Temperatures from -50° to +260°F  (-46° to +127°C)
  • Flow rates from  2 to 150 SCFM  (28 to 4,248 SLPM)
  • Refrigeration up to 10,200 Btu/hr. (2,571 Kcal/hr.)

Temperatures, flows and refrigeration are adjustable over a wide range using the control valve on the hot end exhaust.

Why EXAIR Vortex Tubes?

EXAIR Vortex Tubes are constructed of stainless steel. The wear resistance of stainless steel, as well as its resistance to corrosion and oxidation, assures that EXAIR Vortex Tubes will provide years of reliable, maintenance-free operation.

COLD GUN AIRCOOLANT SYSTEMS

Applications

  • Tool sharpening 
  • Drill and cutter grinding 
  • Routing 
  • Plunge and form grinding 
  • Milling 
  • Surface grinding
  • Drilling
  • Tire grinding
  • Band sawing 
  • Plastic machining

Tool Grinding

Cold air eliminates heat cracking of carbide and tool edge burning during grinding and sharpening operations. Increased tool life between regrinds is the result.

Milling and Drilling

Fly cutters up to 460mm in diameter have been cooled with the Cold Gun. Dissipating heat with cold air extends tool life, increases speeds and feeds, and improves finishes.

Chill Roll

Cooling a roll with 20°F  (-7°C) air keeps the material on the surface from bunching up, jamming or tearing. The metal surface transfers the cold temperature to the product.

Laser Cutting

Cold air cools a laser cut part so it can be handled seconds later. The High Power Cold Gun has twice the cooling capacity of the standard Cold Gun, cooling the part in less time.



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Lipprite & Lipprox
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Lipprite & Lipprox

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Non-woven abrasive web consists of resin-bonded tangled artificial fibres, with embedded abrasive grit. The web is available in aluminum oxide (Al2O3) and in silicon carbide (SiC) and our range goes from grit sizes 80 to 1200.

General benefits


The three dimensional open web construction

  • Ensures a self-cleaning action
  • Prevents pick-up of contamination
  • Prevents generation of excessive heat or baking
  • Continuously exposes abrasive particles for a uniform finish throughout the whole service life
  • Permits effective contact with irregular thickness due to its density and flexibility
  • Reduces/substitutes chemical treatments
  • Ensures surface treatment with less rejection and improved preparation for further processing

Osborn offers two types of non-woven abrasive rollers and wheels: Lipprite® and Lipprox®. Lipprite® is mainly used for surface cleaning, oxide removal, decorative finishes and light deburring, Lipprox® is specifically used for deburring, some coil cleaning prior to coating, and precision oxide removal.
The product

Lipprite® permits homogeneous and constant work, with regular wear over the entire surface. The flap construction provides flexibility and adaptability to all types of profiles. The dimensional range of possibilities allow us to supply you with many options for technical applications: rollers up to 2.6 meters wide are used in the stainless steel industry, smaller rollers are used in the PCB or porcelain industry, and there are wheels for all types of manual and precision work.

The convolute construction of the non-woven abrasive web gives this product a consistency and precision, only possible with the specially developed foams from Osborn. Lipprox® are ideal for deburring since they offer considerably longer life and higher performance than comparable flap rollers.  Available in widths 6.5 mm  to 950 mm – the outer diameter can vary from 50 mm to 600 mm.

Density

The number of flaps (density) influences directly the hardness of the product and its capacity to adapt to different shapes. The grade of abrasive non-woven is selected depending on the application and desired finish.

For certain applications Osborn has developed special treatments for Lipprite® that harden the product, increasing the abrasive action and extending service life. Please contact our Technical Team for more details.

Hardness

The hardness of Lipprox® is determined by the foam type as well as the volume of non-woven that is wound around the core. Our Technical Team can offer their advice depending on your application and the desired outcome.

Density

The number of flaps (density) influences directly the hardness of the product and its capacity to adapt to different shapes. The grade of abrasive non-woven is selected depending on the application and desired finish.

For certain applications Osborn has developed special treatments for Lipprite® that harden the product, increasing the abrasive action and extending service life. Please contact our Technical Team for more details.

Use

Lipprite® can be used on stationary, automatic or robotic machines, in both dry and wet operations. It is recommended for light deburring, satin finishing, cleaning and decorative surfaces. The recommended speed is 22-25 m/s, reducing to 18 m/s for metal working and 12 m/s for plastic. Please contact our Technical Team for more details.

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Tungsten Carbide Grit
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Ideal for cutting ceramics and other materials that are too hard or abrasive for standard bimetal blades, tungsten carbide grit blades provide superior wear resistance.

Features & Benefits

  • Provides long life due to their super resistance to heat, wear, and abrasion
  • Resist snagging while working on hard-to-cut materials
  • Specifications include both continuous or gulleted edges and various grit sizes
  • Use coarse grit for faster cutting of thick materials or metals
  • Use medium grit for thin materials and fine finishes
  • Continuous grit: For 1/4" (6.4mm) or under wall cross-section. Also good for brittle materials or if surface may chip
  • Gulleted grit: For 1/4" (6.4mm) or larger wall cross-section
Applications

Continuous: Cast Iron (white and high alloy), cement, concrete, ceramics, composites, fiberglass, wire rope, hardened steel. Gulleted: Cast iron (grey with voids), graphite, tires, wire reinforced rubber, ceramics, composite, fiberglass, hardened steel.



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Hook-it & Stik-it
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236U Hook-it™ discs comes with a new Polycut coating and open coat construction. This reduces disc loading, thus enhancing the discs performance and making the sanding operation an easy and clean affair.

Due to the superior construction, the disc provides better finish with consistent performance in putty sanding. These discs contains aluminum Oxide mineral and are available in diameters of 5 and 6 in plain and dust free construction.

STIK-IT™ GOLD PAPER 216U DISC ROLLS

216U Stik-it Disc Rolls are designed with a new Polycut coating and open coat construction. This reduces loading of discs and thus enhancing the discs performance.

They are available in sizes of 3”, 5” & 6” with holes / without holes, and grits of 80,100, 120,150,180, 220, 240, 280, 320, 360, 400, 500, 600 and 800.

STIK-IT™ PAPER 236U DISC ROLLS

236U Stik-it Disk Rolls have an open coat construction. This superior construction enables them with a better performance than that of 216U Stik-it Disc Rolls. They also come with a new Polycut coating which reduces loading of discs.

They are available in sizes of 3”, 5” & 6” with holes / without holes and in grits of 80,120,220,240,320 & 400.

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Ski Mats
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Ski Mats

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Osborn is the pioneer and market leader in Ski Matting (known under the brand name DENDIX). It is the most trusted and recognized name in year round skiing. We have been making high quality Ski Matting in our production facility in Chepstow/GB since 1961.

Our Ski Mats are especially helpful in heavy traffic areas around the lifts but also in areas where the wind constantly blows away the snow. In this case the matting helps to hold the snow.

In some areas not only complete lift tracks are covered with DENDIX Ski Mats, but entire ski slopes. Especially in countries with sparse snowfall, Ski Mats can be a good alternative to producing snow artificially and by this also contributing to save energy and resources.

DENDIX Ski Matting


Is manufactured in three formats and can be ordered in a wide range of colors.

Choose from:
  • Galvanized Steel with PVC
  • Stainless Steel with PVC
  • Stainless Steel with PBT


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Roloc Discs
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Roloc Discs

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The 777F coated Roloc discs contain 3M patented Cubitron mineral, which gives a faster and cooler cut. These discs are backed by heavy duty Y weight polyester giving extra strength to the Roloc. They can be easily fitted to a 4” angle grinding machine with the backup pad. They are available in sizes of 2 and 3 inches and in 36, 60, 80 and 120 grit.

ROLOC™ DISC 988R

The 988R Coated Roloc discs consists of 3M Cubitron mineral. They come with a heavy and sturdy plastic backing. These discs can be used for deburring, surface grinding and scale removal.

SCOTCH-BRITE™ ROLOC™ LGB SURFACE CONDITIONING DISC

Scotch-Brite™ Roloc™ LGB Surface Conditioning Disc combines the durability of 3MTM CubitronTM Abrasive Grain, with the Scotch-Brite™ brand promise of making tough jobs easier – achieve a burr-free, paintable finish in fewer steps.

These discs are designed to easily blend and refine a grade 36 scratch or finer. These discs can hold up even under aggressive applications. In addition, the availability of multiple, standard stock attachments help in working without switching backup systems.

SCOTCH-BRITE™ ROLOC™ SC SURFACE CONDITIONING DISC

Scotch-Brite™ Roloc™ SC Surface Conditioning Discs are designed to achieve a burr-free and paintable finish. They have a consistent cut rate and resist loading. These discs are used for cleaning, deburring, blending, finishing and polishing mineral-impregnated applications.

SCOTCH-BRITE™ ROLOC™ SE SURFACE CONDITIONING DISC

Scotch-Brite™ Roloc™ SE Surface Conditioning Discs are extra durable because of their non-woven open web construction. This also helps the discs to run cool and resist loading with extend performance.

These discs are used to clean, deburr, blend, finish or polish mineral-impregnated applications. SE Surface Conditioning Discs provide consistent and uniform finish as fresh abrasive is continually exposed to the work surface.

SCOTCH-BRITE™ ROLOC™ SL SURFACE CONDITIONING DISC

Scotch-Brite™ Roloc™ SL Surface Conditioning Discs comes with a three coarse grade SL discs delivering outstanding value and improved productivity. With a unique web construction and formulation allows these discs to resist loading.

These discs can be used for refining grind-lines, blending welds, prepping surfaces prior to painting or coating and light deburring on carbon steel, stainless steel, aluminum and on many more applications. These aluminum oxide mineral are available on four grades – medium, coarse, heavy duty and super duty.

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Abrasive Sheets
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3M™ 230U ABRASIVE SHEETS

230U Dry type abrasive sheets are the basic type of coated sheets. They are generally used for wall putty sanding. These sheets are available in sizes of 9” x 11” and in grits of 60, 80, 100, 120,150,180 & 220.

3M™ 518 WET OR DRY SHEETS

518 Wet or Dry Sheets are versatile and economical type of wet or dry type of sheets. These sheets are used in both wall putty sanding and metal surface sanding.

These sheets are available in sizes of 9" x 11" and in grits of 60, 80, 100, 120, 150, 180, 220, 320, 400, 600, 800, 1000, 1200, 1500 & 2000.

3M™ IMPERIAL™ WETORDRY™ 401Q SHEET

3M™ Imperial™ Wetordry™ 401Q Sheet- Used in wet sanding, levels orange peel, dust nibs and paint runs in refinish acrylic lacquer paint. Most flexible backing with more consistent scratch pattern make this 3Ms best wet sanding product.

Available in 1000, 1200, 1500, 2000 and 2500 grits.

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Compounds
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Compounds

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At its facility in Haan Osborn produces a complete assortment of finest polishes and compounds for nearly all polishing applications and surfaces for industry and trade.

Brand names such as UNIPOL®, DIALUX®, LANGSOL® und CANNING® stand for polishing applications with highest demands in finish quality, performance, cost-per-piece and economic efficiency.

Osborn offers for each step (brushing, satinizing, cutting, polishing or coloring) the perfect recipe, no matter if it is for manual processing at a polishing lathe or for fully automated buffing machines.

And this also matters to us: Only with matching Osborn-Polishingtools the performance of our premium compounds is brought to perfection. Compounds need a medium like buffs out of sisal, sisal/cloth, cotton or NOTIFLEX®. Applicable are also brushes with natural fibres, tampico or animal hair as chunking or less often also wire. For an overview on suitable polishing tools please see our chapter on BUFFS

Polishes

Liquid compounds are primarily used on polishing machines. The use of liquid compound results in a cooler polishing process.

The compound is stored in pressure tanks or reusable containers with membrane pumps. Especially with industrial manufacturers who need large quantities, a centralized feeding system assures a contiunous flow of material, reduces downtime and increases productivity.

We are looking forward to helping you find the necessary equipment for a centralized supply: permanent or reusable containters, pressure tanks, high- and low-pressure spray-guns, membrane pumps and all spare parts.

Compounds

  • Originally compounds were only used for manual polishing at the polishing lathe. This is still one of the most common usages today and is traditionally  very important to Osborn.
  • The increasing usage of polishing robots and large bar compounds enables economic polishing also for small batch series and complicated high precision workpieces. Osborn offers the so-called "robot-bars" for all existing widths.
  • Tailored for business and individual usage, e.g. for hand-operated machines, Osborn offers large scale industry approved materials in different sizes and shapes.


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  • Item Code: 81

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Carbide Tipped
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Carbide Tipped

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Specially designed for tough abrasive and non-ferrous applications, M-Factor by Morse carbide tipped band saw blades deliver value through performance driven sawing productivity.

Features & Benefits

  • Designed for aluminum castings, composite materials, rough cutting of abrasive wood and plywood
  • Carbide tipped blades are designed to be extremely wear resistant
  • Specially formulated submicron grade of carbide and triple tooth geometry
  • Smooth finish for less secondary work.
  • Exceptionally long life, fast cutting
Applications

Aluminum castings, composites, graphite, abrasive wood, non-ferrous, brass, bronze, aluminum

M-FACTOR BY MORSE (CH)

Designed exclusively for chrome plated, case hardened hydraulic shaft specifications, M-Factor by Morse carbide tipped band saw blades deliver value through performance driven sawing productivity.

Features & Benefits

  • Designed for steel service centers and niche manufacturing applications such as automotive parts, cylinder and bearing manufacturers
  • Excellent in case hardened shafts and shapes, heat treated thick wall tubing
  • Carbide tipped blades are designed to be extremely wear resistant
  • Specially formulated submicron grade of carbide and triple tooth geometry
  • Smooth finish for less secondary work.
  • Exceptionally long life, fast cutting
Applications

Case hardened steels

M-FACTOR BY MORSE (GP)

Specially designed for alloy steel and stainless steel applications, M-Factor by Morse general purpose carbide tipped band saw blades deliver value through performance driven sawing productivity.

Features & Benefits

  • General purpose blade for cutting alloy steels, solids, stainless steel, and thick wall tubing
  • Typical users include steel service centers, forging operations, general manufacturing
  • Carbide tipped blades are designed to be extremely wear resistant
  • Specially formulated submicron grade of carbide and triple tooth geometry
  • Smooth finish for less secondary work.
  • Exceptionally long life, fast cutting
Applications

Alloy steels, mold steels, hardiboard, nickel based alloys, plastic, titanium alloys, tool steels

M-FACTOR BY MORSE (EX)

Specially designed for nickel based alloy and stainless steel applications, M-Factor by Morse general purpose carbide tipped band saw blades deliver value through performance driven sawing productivity.

Features & Benefits

  • Typical users include steel service centers, automotive part makers, cylinder manufacturers
  • Carbide tipped blades are designed to be extremely wear resistant
  • Specially formulated submicron grade of carbide and triple tooth geometry
  • Smooth finish for less secondary work.
  • Exceptionally long life, fast cutting
Applications

Inconel, hastelloy, stainless steels, other difficult alloy



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  • Item Code: 26

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Brushes & Hand Pads

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The flap brushes from 3M are constructed by bonding one edge of the Scotch-Brite™ material to a steel or fiberglass core. Each brush offers a unique cleaning or finishing capability, which is based on a combination of minerals, grades and density. They find applications in jewelry finishing, defuzzing, deburring, graining, blending and many more.

3M™ RADIAL BRISTLE BRUSH

Scotch-Brite™ Radial Bristle Brush is highly suitable for heavy-duty industrial applications due to its large surface area, one inch width, and high concentration of 3M™ Cubitron™ Abrasive Grain.

Type T-C brushes feature curved bristles for extra conformability, while type T-S brushes feature straight bristles which can be run in either direction and offer aggressive cleaning and deburring. The 6-inch T-A brush aggressively cleans and deburrs, and the 3-inch disc works in tighter areas and can be used on most die grinders.

SCOTCH-BRITE™ HEAVY DUTY HAND PAD

Scotch-Brite™ Heavy Duty Hand Pads (7440 Series) are non-rusty hand pads, featuring a dense non-woven web that makes the toughest cleaning job look easy. It outperforms other products like steel wool, wire brushes, sand paper and other non-woven surface products. Heavy Duty Hand Pads can be used with water or solvents.

They are versatile, resist tearing, splintering, shredding and loading without rusting. Heavy Duty hand pads are developed specially for auto components, metal fabrications, ceramic industries, cooker and other industries where durability and aggressive cut rates matter.

SCOTCH-BRITE™ STAINLESS STEEL FINISHING HAND PAD

Scotch-Brite™ Stainless Steel Finishing Hand Pads (7446 Series) are Hand Finishing Systems that provide antique and fine finish on stainless steel products, handicrafts, hardware and furniture.

They are ideal for cleaning, blending scratches, scuffing, demurring, merging weld marks, finishing and other surface applications. They are faster and easier to use than conventional abrasives and steel wool.

Scotch-Brite™ FINE FINISHING HAND PAD

Scotch-Brite™ Fine Finishing Hand Pads (7448) are non rusty hand pads featuring special non-woven web with ultra fine grade silicon carbide. They are developed specially for use in auto components aluminum finishing markets, wood, plastic and metals.

Fine Finishing hand pads are used for cleaning, scuffing, demurring and finishing by hand with water or solvents to generate extra smooth finish.

Applications:

  • Generate extra fine finish without affecting dimensional tolerances
  • Used for paint scuffing
  • Ideal for light cleaning
  • Excellent for final finishing


Additional Information:

  • Item Code: 73

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S. K. EnterprisesPlot No. 639, Industrial Area - 9, S. A. S. Nagar, Phase 9, Mohali-160062, Punjab, India

Rajneesh Gupta (Proprietor)

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