EXAIR Pneumatic Products
Compressed Air is one of the most expensive utility in any Industry. Small savings in wastage of compressed air is equivalent to a Rs. saved. We help you save Millions of Rs. While you continue to do your operations more productivity.
Ex-Air has a variety of Products including Nozzles for Spraying, Cooling, Air Amplifiers, Line-Vac systems for conveying, Cold Guns and Vortex Tubes, Anit static Air Guns, Air Knives for effective drying or blowing off operations. A wide variety of Industrial house keeping products further help you achieve higher efficiency on your machines and a cleaner workshop.
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Air Nozzles & Jets
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Engineered Air Nozzles and Jets reduce noise levels and air costs.
"Go Green" by upgrading your blowoff, cooling and drying operation to the award winning Super Air Nozzles!
What Are Air Nozzles and Jets?
A simple solution to reduce excessive air consumption and noise level on compressed air blowoff operations. EXAIR Air Nozzles and Jets produce outlet flows up to 25 times compressed air consumption using a small amount of compressed air as the power source.
Why Air Nozzles and Jets?
Air savings, compared to open copper tubes or pipe nipples commonly used for blowoff can be as high as 80%. Less compressed air means less noise. The typical noise level reduction is 10 dBA. All Air Nozzles and Jets meet Occupational Safety and Health Administration (OSHA) maximum dead end pressure requirements.
An open 1/4" (6mm) copper tube, by contrast, ejects pure compressed air at up to 40 SCFM (1,133 SLPM), the entire output of a 10 horsepower compressor. Annual energy cost can exceed $1,000 per year. Noise levels in excess of 100 dBA are commonly produced. When supply pressure exceeds 30 PSIG (2 BAR), an open pipe, tube or drilled holes violates OSHA static pressure requirements.
Applications
- Part cleaning
- Chip removal
- Part drying
- Liquid blowoff
- Part cooling
- Material conveying
- Part ejection
- Fiber conveying
- Air assist
- Reduced compressed air cost
- 10 dBA average noise reduction
- Conserve compressed air
- Improved blowoff performance
- Compact
- Improved safety
- Meets OSHA noise level requirements
- Meets OSHA pressure requirements
- Improved production
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Atomizing Spray Nozzles
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ATOMIZING SPRAY NOZZLES
Multiple Models! Multiple Patterns!
What Are Atomizing Nozzles?
EXAIR’s atomizing spray nozzles atomize fluids (most commonly water) in a range of spray patterns for a variety of uses. They combine liquid and compressed air to create a mist of atomized liquid that can be easily adjusted to meet the needs of your application. All models use stainless steel construction for durability and corrosion resistance. Atomizing spray nozzles are available in 1/4 NPT and 1/2 NPT sizes.
EXAIR's atomizing nozzles are available in 3 basic families:
Internal Mix:
Internal mix nozzles mix the liquid and air inside the air cap and produce the finest atomization. Internal mix nozzles can be used on liquids with a viscosity up to 300 cP. Both air and liquid sides are pressure fed
External Mix:
External mix nozzles have the highest flow rates and allow the air and liquid flows to be adjusted independently. These nozzles are best where precise liquid flow is needed. External mix nozzles can be used on liquids with a viscosity above 300 cP. Both air and liquid sides are pressure fed
Siphon Fed:
Siphon fed nozzles require no liquid pressure and can be used with gravity fed liquids or lift liquids from a siphon height as much as 36 inches (91cm). Siphon fed nozzles can be used on liquids with a viscosity up to 200 cP.
Why Atomizing Nozzles?
With EXAIR’s atomizing nozzles, you can coat, cool, treat and paint a variety of products. Used with water, atomizing nozzles are an efficient way to evenly cool hot items in your automated process. These nozzles are also an excellent choice for dust mitigation. The maximum operating temperature for the atomizing nozzles is 400°F (204°C).
Sound levels for the individual Atomizing Spray Nozzles are not provided. The fluid, pressure, surfaces being treated and surrounding enclosures used in conjunction with the Atomizing Nozzle to form the system will determine the actual sound levels (which can vary greatly).
No Drip Atomizing Nozzles
EXAIR's no drip atomizing spray nozzles work in the same way our standard atomizing nozzles do, but have the added benefit of positively stopping liquid flow when compressed air is shut off.
Why No Drip Atomizing Nozzles?
When spraying any type of liquid, post spray liquid flow can cause big problems. Unwanted drips can ruin product finishes on painted or coated surfaces. EXAIR's no drip atomizing nozzles are ideal where no post-spray drip is permissible.
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Air Operated Conveyors
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LINE VAC
What Are Line Vac Conveyors?
EXAIR's compressed air operated Line Vac connects to standard hose, pipe or tube to create a powerful in-line conveyor. The compact design features large throat diameters for maximum throughput capacity. They are available in a variety of styles and sizes that are suited to a wide variety of transfer applications.
Why The Line Vac?
Line Vac conveyors are ideal for moving large volumes of material over long distances. A small amount of compressed air is injected through directed nozzles to produce a vacuum on one end and high output flows on the other, with instantaneous response.
The material flow rate is easily controlled with a pressure regulator. No moving parts or electricity assures maintenance-free operation.
A fast, low cost way to convey:
- Plastic pellets
- Paper
- Scrap trim
- Pills/tablets
- Textiles
- Small parts
- Bulk Solids
- Shavings
- Food products
- Sawdust
- Chips
- Granules
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Industrial Housekeeping Products
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The EXAIR vacuum products address a common problem. Ordinary electrical vacuums have motors and impellers that can clog when placed in an industrial environment. Most are noisy and last only a short while. EXAIR vacuums are designed for industrial environments. All of them use compressed air as the power source and have no motor to clog or wear out. Air consumption and noise level are low. The eight vacuum products offered include:
Chip Vac picks up dry or wet chips and delivers them directly to an ordinary drum. It is used to clean chips from fixtures, machines, parts, and work surfaces. The lid can be moved easily from drum to drum to keep materials separate for recycling. Available in 5, 30, 55 and 110 gallon capacities.
Reversible Drum Vac (Two-Way Drum Pump) is a liquid vacuum that can fill or empty a 55-gallon drum in 90 seconds! It is ideal for spill recovery and filling or emptying coolant sumps. It has no moving parts to wear out. Available in 5, 30, 55 and 110 gallon capacities.
High Lift Reversible Drum Vac (Two-Way High Lift Drum Pump) is a liquid vacuum that can fill or empty a 55-gallon drum in 85 seconds (up to 15 feet)! This two-way pump provides maximum lift! It is ideal for spill recovery and filling or emptying coolant sumps. It has no moving parts to wear out. Available in 30, 55 and 110 gallon capacities.
Heavy Duty Dry Vac turns an ordinary drum into a powerful, industrial duty vacuum cleaner. It vacuums more dry materials in less time than ordinary vacs. It is ideal for vacuuming abrasives like steel shot, garnet, metal chips, and sand. Available in 30, 55 and 110 gallon capacities.
Heavy Duty HEPA Vac is a rugged HEPA quality vacuum with high capacity cleaning for dusty environments. It is powerfully designed to move more material with less wear. In addition, the Heavy Duty HEPA Vac has been engineered to filter contaminants to HEPA requirements.
Chip Trapper offers a fast, easy way to clean solids such as chips, swarf and shavings out of used coolants and other liquids. It is ideal for use on machines with sumps, parts washers, tanks and storage containers. Available in 30, 55 and 110 gallon capacities.
Vac-u-Gun is a vacuum gun, blowoff gun, and a transfer tool all-in-one. It is commonly used to vacuum sawdust, shavings, transfer small parts and pellets as well as blow water, chips and coolant. Three systems are available.
Deep Hole Vac-u-Gun is a vacuum gun that blows chips loose and vacuums them away in one easy step. It is ideal for cleaning cavities, grooves, containers and drilled holes. It has no moving parts to wear out.
Window Blowoff Products feature the Air Stik used to keep the window of a machine clear of coolants so the part and process are visible at all times.
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Internal Mix Nozzles
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Air Amplifiers
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Air Wipes
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AIR WIPES
Super Air Wipe™
EXAIR's Air Wipes provide a uniform 360° airstream ideal for blowoff, drying, cleaning, and cooling of pipe, cable, extruded shapes, hose, wire and more. The unique, split design makes it easy to clamp around the surface, eliminating the need for threading.
Two styles are available:
The Super Air Wipe resists corrosion and is ideal for high temperatures up to 800°F (427°C). It is constructed using stainless steel screws, shims along with a stainless steel wire braided coupling hose (for sizes up to 4" (102mm)).
The Standard Air Wipe is a good choice when stainless steel screws and shims are not required. A general purpose PVC coupling hose is included (for sizes up to 4" (102mm)).
Applications
- Drying after washing, cleaning, plating or coating
- Blowoff dust and contaminants
- Cool hot extruded shapes
- Uniformly wipe surfaces
- Dry extruded profiles, rod and medical tubing
- Eliminate solution carryover - no cross contamination
- Blow excess water from automotive door gaskets
- Remove excess coatings, water and oil
- Dry tube, hose, wire, fiber optics
- Minimize solution loss due to drag-out
- Clean paint gun tips
- Dry screen printed or ink jetted surfaces
- Clean strips and ribbon
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Air Knives
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AIR KNIVES
What is an Air Knife System?
Air Knife Systems utilize compressed air for industrial applications that include drying, removing excess oils and liquids, dust blow off, and cooling.
An air knife is effective and efficient. The laminar (uniform) sheet of air is projected along the entire length of the air knife to provide an air flow that covers the entire surface of the product. Air Knife Systems from EXAIR have small profiles, are manufactured in various lengths and can be mounted to accommodate many industrial applications involving conveyors and webs, even in tight spaces. Whether your goal is to remove dust and contaminants, cool hot parts or blow off excess oil, water and liquids, the air knife is also energy efficient. By entraining high volumes of room air they use less compressed air and less energy than other blow off products.EXAIR manufactures air knife systems with aluminum, stainless steel and PVDF for corrosive environments. Sizes range from 3 inches to 108 inches. All of our air knives are CE compliant.
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Static Eliminators
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STATIC ELIMINATORS
Eliminate static and dust!
Neutralize and clean at distances up to 20 feet!
What is a Static Eliminator?
EXAIR static eliminators neutralize static electricity charges in a wide variety of industrial processes. Anti-static products eliminate static cling that causes dust attraction, jams and tearing. Materials such as paper, plastic and textiles normally contain an equal number of positive and negative charges - that is, they are electrically balanced. Friction can disturb this balance, causing the material to become electrically charged. This static charge causes the following problems:
- Dust clinging to product
- Product clinging to itself, rollers, machine beds or frames
- Materials tearing, jamming or curling
- Sheet feeding problems
- Hazardous sparks or shocks
EXAIR's static eliminators are electrically powered, shockless ionizers that deliver a bulk of positive and negative ions to the surface of the charged product to eliminate static and restore the electrical balance.
Plastics, paper and textiles are insulators. These materials do not discharge when grounded. Using grounded brushes or tinsels often have little effect on these surfaces, so special static eliminators are needed. EXAIR provides two types of static elimination products; those that use compressed air and those that do not.
EXAIR static eliminators include:
- Super Ion Air Knife
- Standard Ion Air Knife
- Ionizing Bars
- Super Ion Air Wipe
- Ion Air Cannon
- Ion Air Jet
- Ionizing Point
The next section called "Selecting the Right Static Eliminator" provides details on these products and explains how these anti-static products can solve your industrial static problems.
Not sure where the static electricity is being generated? EXAIR's Model 7905 Digital Static Meter locates the source and severity of the problem.
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Reversible Drum Vac
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Spot Cooling Products
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VORTEX TUBES
What Is a Vortex Tube?
A low cost, reliable, maintenance-free solution to a variety of industrial spot cooling problems. Using an ordinary supply of compressed air as a power source, vortex tubes create two streams of air, one hot and one cold, with no moving parts. Vortex tubes can produce:- Temperatures from -50° to +260°F (-46° to +127°C)
- Flow rates from 2 to 150 SCFM (28 to 4,248 SLPM)
- Refrigeration up to 10,200 Btu/hr. (2,571 Kcal/hr.)
Temperatures, flows and refrigeration are adjustable over a wide range using the control valve on the hot end exhaust.
Why EXAIR Vortex Tubes?
EXAIR Vortex Tubes are constructed of stainless steel. The wear resistance of stainless steel, as well as its resistance to corrosion and oxidation, assures that EXAIR Vortex Tubes will provide years of reliable, maintenance-free operation.
COLD GUN AIRCOOLANT SYSTEMS
Applications
- Tool sharpening
- Drill and cutter grinding
- Routing
- Plunge and form grinding
- Milling
- Surface grinding
- Drilling
- Tire grinding
- Band sawing
- Plastic machining
Tool Grinding
Cold air eliminates heat cracking of carbide and tool edge burning during grinding and sharpening operations. Increased tool life between regrinds is the result.
Milling and Drilling
Fly cutters up to 460mm in diameter have been cooled with the Cold Gun. Dissipating heat with cold air extends tool life, increases speeds and feeds, and improves finishes.
Chill Roll
Cooling a roll with 20°F (-7°C) air keeps the material on the surface from bunching up, jamming or tearing. The metal surface transfers the cold temperature to the product.
Laser Cutting
Cold air cools a laser cut part so it can be handled seconds later. The High Power Cold Gun has twice the cooling capacity of the standard Cold Gun, cooling the part in less time.
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Chip Trapper
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