SPB Engineers (India)

Industrial PLC Trainer - Model XPO-PLC

Features

• Study of different aspects of application trainers like Industrial PLC, SCADA, DCS using simulated building blocks and replaceable static application panels
• Common Base Board for Static Application Panel consisting of 38 LEDs with 10 LED Bar Graph for AO and 32 sockets

Specifications

• PLC make Siemens S7 1200
• Memory 2 K step (EEPROM)
• Software KGLWIN - Supports ladder programming and monitoring / troubleshooting and instruction set
• Communication Port RS232C for ladder programming, RS485 with LG protocol for multidrop networking
• Converter cum Distribution Panel - CDP 64 nos. 4 mm banana sockets (24 for digital inputs and 16 for digital outputs, 2 for analog inputs & outputs, 16 for 24 V DC supply and GND
• Simulation cum Extension Panel - SEP

Replaceable Static Application Panels to be inserted in to Common Base Board Panel

• Door bell operation
• Switching of lights
• Silo control Seven segment display
• Starter control
• Sequential control of motors
• Star delta control
• Resistance welding
• Tank level control
• Traffic light control
• Bottling plant
• Drink dispenser
• Reaction vessel
• Oven
• Parking garage
• Combination lock
• Elevator simulator
• Process control trainer
• Washing machine
• Car parking systems

Mechatronics Applications Working Models for Industrial PLC Trainer

SCADA Trainer for XPO-PLC

• SCADA software development suite supplied on installable CD
• Supports 25 tags
• USB hardware lock
• 19 projects for 19 nos. Static Application Panels
• Needs XPO-PLC Trainer

DCS Trainer

• Needs 2 nos. XPO-PLC Trainer networked over RS485
• Multi Drop SCADA software on installable CD
• Modbus capability (150 tags)
• USB hardware lock
• 19 projects for 19 nos. Static Application Panels
• Connection to PC through RS232C to RS485 converter
• User can control from PC as well as from PLC

Additional Information:

• Delivery Time: 12 weeks from the date of receipt of order

• Working with station pneumatics
•  Working with Flexible Manufacturing System

• Useful for STEM based education. Will prepare students for their careers using multi technology enabled training system consisting of electropneumatic, mechanical, electronic controls, automation, sensor technology, electrical motors, production engineering, PLC programming, robotics (optional) etc.
• Mass production technique of a simulated auto component is split into 4 stations, each of which can be individually programmed / operated / trained
• Industrial quality equipment makes students feel like they are actually training in real industrial setting so that students are better prepared for the entire scope of the technologies they will encounter
• Working with various mechanisms & hardware by students using 4 mm patch cords
• Provided curriculum helps to teach troubleshooting with organized problem-solving methods & changing PLC programs etc.
• Optionally Industry 4.0 using IOT modules can be demonstrated
• Needs XPO-PLC trainer with 40 IOs, easy connectivity through set of D connector cables

Additional Information:

• Delivery Time: 12 weeks from the date of receipt of order

Replaceable Static Application Panels to be inserted in to Common Base Board Panel:

• Door bell operation
• Switching of lights
• Silo control Seven segment display
• Starter control
• Sequential control of motors
• Star delta control
• Resistance welding
• Tank level control
• Traffic light control
• Bottling plant
• Drink dispenser
• Reaction vessel
• Oven
• Parking garage
• Combination lock
• Elevator simulator
• Process control trainer
• Washing machine
• Car parking systems

• Study of different aspects of PLC Trainer using simulated building blocks and replaceable static application panels
• Electronic desk with Converter cum Distribution Panel and Simulation cum Extension Panel on side panels provide switches and output LEDs
• Common Base Board for Static Application Panel

Specifications:

• PLC make: Siemens S7-200 CR40
• I/O: 24 DI + 16 DO + 4 AI + 2 AO
• Software: STEP 7 - MicroWIN SMART supports ladder / function blocks diagram programming and monitoring troubleshooting and instruction set, simulation software
• Communication Port: Ethernet Port RJ45 for ladder programming

Additional Information:

• Delivery Time: 12 weeks from the date of receipt of order

Pneumatic Trainer - Model: XPO-PNEUMATIC

Specifications:

Air Distribution and Manual Control:

• Flow and pressure regulator unit with 10 bar pressure gauge
• Manifold 4 way with ON/OFF ball valves
• One-way flow control adjustable valve
• Ball valve for ON/OFF
• Silencer

Control Element

• 3/2 way directly actuated valve
• 3/2 way mushroom button operated spring return valve
• 3/2 way roller lever actuated valve
• 5/2 way valve with selector switch, 230 V AC operated
• 5/2 way pilot operated spring return valve
• 5/2 way double pilot valve with manual override
• 3/2 way hand level valve
• 2/2 way directional control valve, 230 V AC operated
• 5/3 way directional control valve mid position closed
• Quick exhaust valve

Actuating Devices (Output)

• Single acting cylinder - bore 25 mm, stroke 100 mm
• Double acting cylinder - bore 25 mm, stroke 100 mm
• Vacuum suction generator

Logic Control

• OR gate / shuttle valve
• AND gate

Air Compressor

• 3 cfm displacement, 7 kg/cm² (7 bar) working pressure, 0.5 HP, 1440 RPM, 230 V AC, 1 phase electric motor, 10 bar gauge, shut off valve with 8 mm brass male connector hose, safety valve, 35 to 50 liter storage tank

Electro Pneumatic Trainer - Model: ELECTRO PNEUMATIC

Specifications:

Air Distribution and Manual Control:

• Flow and pressure regulator unit with 10 bar pressure gauge
• Manifold 4 way with 4 ball ON/OFF ball valves
• One-way flow control adjustable valve
• Ball valve for ON/OFF
• Silencer

Control Element

• 5/2 way DC valve spring return, 24 V DC single solenoid
• 5/2 way DC valve spring return, 24 V DC double solenoid
• 3/2 way 24 V DC single solenoid valve

Actuating Devices (Output)

• Single acting cylinder - bore 25 mm, stroke 100 mm
• Double acting cylinder - bore 25 mm, stroke 100 mm

Logic Control:

• Limit Switches NC / NO
• Proximity Switch, Inductive

Resource Panel:

• 24 V DC power supply, 8 relay card PLC interfaceable with NO & NC contact and 24 V DC coil, dual timer with NO & NC contacts
• Optionally: LG PLC (12 input + 8 output) with CDP and ladder programming software

Air Compressor

• 3 cfm displacement, 7 kg/cm² (7 bar) working pressure, 0.5 HP, 1440 RPM, 230 V AC, 1 phase electric motor, 10 bar gauge, shut off valve with 8 mm brass male connector hose, safety valve, 35 to 50 liter storage tank

Additional Information:

• Delivery Time: 12 weeks from the date of receipt of order

Hydraulic Trainer - Model: XPO-HYDRAULIC

• Hydraulic Power Pack
• Pressure Relief Valve
• Directional Control Valve
• D. A. Cylinder
• S. A. Cylinder
• Meter In / Out Flow Control
• Regenerative Circuit
• Bleed Off Circuit
• Direct Operated Pressure Relief Valve

Specifications:

• Oil Distribution & Manual Controls, Gauges
• Direction Control Elements: DC Valves
• Actuating Devices (Output): Single & Double Acting Cylinders
• Connections:Flexible hoses, quick release plugs and sockets
• Power Generation:50 Bar Power Pack

Electro Hydraulic Trainer - Model: XPO-ELECTRO HYDRAULIC

• Operate single Solenoid with S. A. Cylinder
• Operate single Solenoid with Limit Switch & S. A. Cylinder
• Operate double Solenoid with D. A. Cylinder
•  Operate double Solenoid with Limit Switch & D. A. Cylinder
• Operate Flow Control Check Valve
• Extending a Cylinder with push button
• Signal storage by electrical self-locking, setting & resetting using a momentary contact switch / logic control circuit
• Mechanical locking by means of momentary contact switch
• Operate single Solenoid with Proximity Switch & D. A. Cylinder

Specifications:

• Oil Distribution & Manual Controls, Gauges
• Direction Control Elements: DC Valves
• Actuating Devices (Output): Single & Double Acting Cylinders
• Connections:Flexible hoses, quick release plugs and sockets
• Power Generation:50 Bar Power Pack
• Resource Panel:24 V DC power supply, 8 relay card
• PLC interfaceable with NO NC contact, 24 V DC coil, dual timer with NO NC contacts
• Optional: Siemens PLC (12 input / 8 output) with CDP and ladder programming software

Additional Information:

• Delivery Time: 12 weeks from the date of receipt of order