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> Springfeel Polyurethane Foams Private Limited

Springfeel Polyurethane Foams Private Limited

Chennai, Tamil Nadu

| GST  33AADCS0733N1ZD

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Manufacturer of spring feel edge, pouches accessories etc....Read More

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Packaging

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Spring Feel Edge Peeling Machine
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With the aid of the ‘Peeling’ machine from Fecken-Kirfel, Germany, foam is peeled into a continuous roll form. The minimum thickness that can be peeled is 3mm and the maximum width of the foam block that can be peeled is 94 inches. Peeled foam finds extensive use in lamination applications apart from the quilting industry.

We have set up a modern laboratory to test polyurethane foam as per ASTM- D 3574 for the U.S market, and BIS 7888 for the Indian market.

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Mattress Bedding
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Mattress Bedding

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Everyone knows the value of a good night's sleep. This is where your mattress comes into focus. Most people don't realize the importance of a mattress when it comes to getting a good night's sleep. While mental and emotional factors do interfere with, or abet, our sleeping patterns, the role a firm, well-designed mattress plays in giving our body support and relaxation cannot be over-emphasised. Therefore, choosing a good mattress to sleep on is very important, because the sleeping posture, the type of mattress you sleep on and the soundness of the sleep all eventually affects your health - and your outlook on life. A very hard mattress can be uncomfortable, because it can force the spine to arch or bow, instead of making it relax. It can also create painful pressure at the shoulder and hip, which are the areas of high body weight concentration during sleep. A soft mattress lacks requisite support, allowing the spine to sag and places stress on the muscles and ligaments. Possible misalignments of the spinal vertebrae may result. So the type of mattress you choose has to fulfill several important requirements - that of adequate support, comfort, size and quality.

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Footwear
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Footwear

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Polyurethane, the product of choice in shoe soling, is now being used in a greater number of footwear applications. Much of that increase is due to advances in polyurethane systems for shoe sole application. These systems provide improved comfort and abrasion resistance. Polyurethane also has a low density in shoe soles, resulting in a lighter weighing shoe. In footwear, foam is used in the form of insoles to give a better fit to the shoes. In sports shoes especially, foam is used to provide cushioning and protection. Polyurethane used in shoes has stronger cell walls which bounce back quickly after compression and doesn't lose its 'rebound' after repeated use.

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Garments
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Garments

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The major application of foam is as form/ support providers in lingerie. Foam is also used as an insulating material in jackets and wind cheaters. It is used within the lining of heavy suits and leather jackets to retain body contour and to provide warmth. As it is a light-weight material, it does not make the garments too heavy or bulky and it is ideal for garment linings.

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Packaging
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Packaging

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Since polyurethane is light, inexpensive and durable foam, it has many applications in packaging. Foam-In-Place polyurethane packing is designed for single use, one way cushion packing as it is inexpensive and quick. Convoluted (egg crate) foam, gasketing, filters, sponges and sound dampening (acoustical foam) are other packaging products made from polyurethane foam. In addition to this, anti-static foam is used in electronics packaging. It is used in non-abrasive, static-free polyurethane foam rolls which are recommended for use with static sensitive equipment. It is also useful for circuit boards, resistors and other electronic components. Lightweight, non-abrasive polyurethane foam provides excellent protection from static discharge during trans-shipment.

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Toys
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Toys

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Foam cut outs and pop ups are used in the manufacture of 'learn while you play' toys for children. Apart from being safe to play with, these toys/ items give a three-dimensional effect, which help in better mental and hand-eye co-ordination development of the child.

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Carpet
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Carpet

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In the carpet industry, foam is used as carpet and flooring underlay as it keeps carpets looking new longer and adds a plush, luxurious feel underfoot. The principal reason for using carpet cushion is to extend the appearance and lifespan of a carpet. Carpet underlay helps absorb the energy extended on the carpet by each footfall and hence helps the carpet look new longer while minimizing wear patterns. Using foam as a carpet underlay has many other advantages- it protects a new carpet investment, absorbs shock for a comfortable walking surface, has acoustical properties that help keep the house quiet and provides insulation to reduce energy costs.

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Thermal Insulation
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Thermal Insulation

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Polyurethane foam is predominately used in thermal heat insulation foam products. As foam has superb heat absorbency capabilities, these sheets are used in rolls, sheets and tubes, with or without high temperature, self-adhesive backing and even with foil facing to provide extra heat resistance. The main industries which currently use thermal foam products are Industrial Heating and Ventilation Units, Domestic Radiators, Air Conditioning Units, Automotive-Internal compartment and Consumer Cooler Bags.

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Furnishing
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Furnishing

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Most furnishings sold today use polyurethane foam. Sofas, cushions, bolsters, stuffed chairs and other house hold and office furniture are stuffed with some form of foam. Depending upon the density, polyurethane foam can do a pretty good job of providing long lasting comfort. Foam provides good, long lasting support and retains its shape and firmness over the years and hence is the first choice for most furniture manufacturers

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Spring Feel Edge Cutting Machine
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Flexible polyurethane foam having anti-static properties is also offered on specific request. This grade of foam finds application mainly in the field of packaging of high cost electronic components which need protection from discharge of static electricity build-up while in transit.

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Open cell foam, having relatively high porosity values when compared to regular flexible polyurethane foams, is also offered against specific request. This type of open cell flexible foam finds use in areas of foam applications where a high air circulation rate is the key factor in providing the desired comfort levels.

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Re-Bonded Foam

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Coir mattresses manufacturers, in addition to their existing consumption of regular polyurethane foam, started to look for cost effective alternatives with high load bearing properties. In order to meet their requirements, we started manufacturing re-bonded polyurethane foam in densities like 80, 100 and 120 (in kg/m3). This re-bonded foam offers a more durable and effective solution to the use of traditional substances such as coir sheets and provides the mattress manufacturers the choice of either replacing the entire coir core or replacing a part of the coir core depending on availability, cost and other considerations.

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Melamine Foam

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  • Its characteristic feature is its three-dimensional network structure consisting of slender and thus easily shaped webs. Melamine foam has high thermal and sound insulation properties and is also resistant to flame.
  • Melamine foam has everal applications in the Construction and Industrial areas as well as the transportation sector due to its extensive sound and thermal insulation properties.

 

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Spring Feel Edge
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Spring Feel Edge

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The continuous foam produced is cut into smaller blocks using the ‘guillotine’ type end-block cutting machine from Fecken- Kirfel, Germany. This machine is CNC-controlled and cuts the foam automatically at pre-determined lengths.

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Spring Feel Edge
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Spring Feel Edge

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The 'Vertical' cutting machines, which are used to trim the smaller blocks to customer-required sizes, are from Fecken- Kirfel, Germany and Sunkist, Taiwan.

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Spring Feel Edge
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Spring Feel Edge

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These trimmed blocks are cut to specified thicknesses using CNC-based high precision 'Slitting and Stacking Carousel' cutting machines, from Fecken- Kirfel, Germany and Sunkist, Taiwan.

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Spring Feel Edge
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Spring Feel Edge

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Our highly sophisticated CNC-controlled fully automatic 'Contour' cutting machine from Sunkist, Taiwan enables the cutting of foam blocks into complicated shapes and sizes as per customers' specific requirements. This system uses the AUTOCAD run software to cut almost all three dimensional shapes with a high degree of precision and repeatability while minimizing wastages.

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Aerospace
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Aerospace

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Foam is also used in aerospace where structural integrity, temperature compensation, thermal stability and mechanical stability is required. Polyurethane is a unique material that offers the elasticity of rubber combined with the toughness and durability of metal. It is available in a diverse range of hardness which allows the engineer to replace rubber, plastic and metal with a product that is more resistant to abrasion and has more desirable physical properties. Foam is used in aerospace as it has better abrasion and tear-resistant properties than rubbers, while offering higher load-bearing capacity. Using foam in aerospace also has additional advantages like weight and better acoustic properties.

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Spring Feel Edge

Spring Feel Edge

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Super Soft Foam

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As the name suggests, to cater to the demand of premier furniture manufacturers, a very soft grade of foam in the density range of 23 to 40 kg/m3 is manufactured. This is made possible by the addition of special foam modifiers which also enhance the foam properties apart from imparting soft feel of the foam.

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High Resilience Foam

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In order to cater to the specific demand of very high densities for the leather and shoe industry, we produce high resilience high density foams such as in 55, 75 and 95 (in kg/m3).

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Flame Retardant Foam

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We produce Combustion Modified foam in densities such as 23, 28, 32 and 40 (in kg/m3) to match the safety standards of the European and U.S markets. Depending on the final destination of the end product and the customers’ requirements, we make these flame retardant foams confirming to the exacting standards of the California Technical Bulletin 117 and the more stringent British Standard BS5852.

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Visco Elastic Foam

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Our visco foam is on par with international standards. The visco foam has a very unique soft feel due to its special properties. For example its recovery time is between 5 to 7 seconds. Its reselience is less than 20%. These properties makes it a popular choice in the home furnishing segment. Mattress toppers, sandwich mattresses, sofa, cushions,bolsters,chair pads etc are some of the products made with visco foam. The density of our visco foam is 65 kgs/m3.

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Peeled Foam

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Peeled foam is being used in Automobile seat manufacturing, Mattress manufacturing, Mattress quilt covers, Leather goods Industries, Shoe industries, Garment manufacturing and Various other industries. We can offer the rolls in a range of thickness 2mm to 20 mm and in width 5 inches to 90 inches in various densities and grades. The imported Fecken & Kirfel- Germany peeling machine that we employ guarantees very uniform and accurate dimensions.

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Manufacturer of spring feel edge, pouches accessories etc....Read More

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Nature of Business

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Legal Status of Firm

Private Limited Company

GST Number

33AADCS0733N1ZD
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Springfeel Polyurethane Foams Private Limited51/2, A, Kelambakkam-vandalur Road, Pudupakkam, Pudupakkam,
Chennai-603103, Tamil Nadu, India

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