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Sri Sai PP Works

Ambattur Industrial Estate, Chennai, Tamil Nadu

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Zinc Plating Plant

Electroplating plants, electroplating lines

Electroplating coats perform not only decorative and anticorrosive functions but they also may be used as coatings layers changing technological properties of surface they are covering on perhaps hardness, coefficient of friction, grittiness, electrical conductance etc.

Proster designs and manufactures:

  • Complete turnkey electroplating plants equipped with electroplating lines, sewage treatment devices, ventilations systems with scrubbers for cleaning exhausts and fumes.
  • Automatic , semi-automatic and manual electroplating lines
  • Manual electroplating devices
  • Electroplating tanks
  • Autonomic barrel devices for electroplating small metal details
  • Electroplating tables for laboratories
  • Electroplating barrels, baskets

In over twenty years of business we made a device to all listed below galvanic processes:

  • Electroplating zinc
  • Chemical nickel, electroplating nickel
  • Copper plating
  • Chrome plating
  • Cadmium plating
  • Electropolishing
  • Electroplating gold, platinum, ruthenium, silver, bronze
  • Anodizing and coloring of aluminum
  • Phosphating and oxidising
  • Passivation of titanium and stainless steel
  • Etching and pickling

Depending of the work pieces we produce barrel, rack, or basket lines. Steering systems of automatic lines fulfills customer’s requirements. Using our experience we can fit the device to the room that a customer has, if it is possible of course. We design and produce technological transport systems for electroplating lines, manipulators, and reload stations which make possible to connection and cooperation with transport systems of other vendors like floor and overhead conveyors, lifts etc.

Zinc Nickel Electroplating  Plant
  • Zinc Nickel Electroplating  Plant
  • Zinc Nickel Electroplating  Plant
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Zinc Nickel Electroplating Plant

Rs 22 Lakhs / UnitGet Latest Price

Product Brochure

Usage/ApplicationIndustry
MaterialPolypropylene
BrandSri Sai PP Works
Power SourceElectric
Voltage380-440 V
Power10-20 kW
Automation GradeAutomatic,Semi Automatic
Frequency50-60 Hz
PhaseThree Phase
Warranty1 Year

Rack plants
• manually operated plants with both hand-driven cart and fully
automatic

Barrel plants
• to minimise the quantity of waste water through ASTEC systems
using water and/or air for external blow-off or internal wash-out
• for careful finishing of workpieces with automatic loading and
unloading systems

Transport equipment
• transport carts for overhead, alongside, or rim glider use
• combined systems for rack, barrel, and PCB platers resp.
ultrasonic plants
• lifting capacity according to any required specific weight
• transport equipment used close to plating tanks is completely
made of stainless steel and powder coated with epoxy resin
• special drive control systems ensure smooth gliding and
exact positioning
• transverse transporters, movable sideways with loading and
unloading stations, and with hoist, if required
• automatic loading and unloading systems for bulk material

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Automatic Nickel Chrome Plating Plant
  • Automatic Nickel Chrome Plating Plant
  • Automatic Nickel Chrome Plating Plant
  • Automatic Nickel Chrome Plating Plant
  • Automatic Nickel Chrome Plating Plant
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Usage/ApplicationIndustrial
MaterialPolypropylene
BrandSri Sai PP Works
Power SourceElectric
Power Consumption10-20 kW
Voltage380-440 V
Automation GradeAutomatic,Semi Automatic
Frequency50-60 Hz
PhaseThree Phase
Warranty1 Year

We have marked a distinct position in the market by providing a precisely engineered range of Tin Plating Plant. The offered product is manufactured by utilizing high grade raw material in compliance with international standards. In order to meet the varied needs of the client, this product is offered as per the application requirements of the clients. Our clients can avail this product at market price.

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Alkaline Zinc Electroplating Plant
  • Alkaline Zinc Electroplating Plant
  • Alkaline Zinc Electroplating Plant
  • Alkaline Zinc Electroplating Plant
  • Alkaline Zinc Electroplating Plant
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Alkaline Zinc Electroplating Plant

Rs 18 Lakhs / UnitGet Latest Price

Product Brochure

Usage/ApplicationIndustrial
MaterialPolypropylene
Power SourceElectric
Voltage380-440 V
Power10-20 kW
BrandSri Sai PP Works
Automation GradeAutomatic,Semi Automatic
Frequency50-60 Hz
PhaseThree Phase

The electrocoat process can be divided into four distinct steps:
1. Cleaning of the Substrate
2. Activation or Pickling
3. Zinc Electroplating
4. Rinsing and Drying the Finished Product

Cleaning of the Substrate :
Cleaning of the substrate is done in order to remove any dirt, rust, oil, etc., from the surface. An alkaline detergent is used to clean the surface to ensure the zinc electroplating is of good quality, and the plating remains intact for a long period of time. Improper cleaning usually results in a variety of plating defects like peeling or blistering over a period of time. The process of cleaning an object involves two steps: alkaline bath and electro cleaning. Soaking the metal in an alkaline bath for 5 - 10 minutes, at about 55-60°C is usually enough to get rid of most of the soil and dirt. After this, the parts are cleaned further in an electro cleaner. An electric charge is applied to the metal either at its cathode or anode ends, which results in the release of oxygen or hydrogen from the solution, cleaning the parts at a micro level. The time and temperature factors are much the same as for the alkaline soak process.

Activation or Pickling :
Activation or pickling of the metal involves removal of oxides and scales from the surface by using various acid solutions. These layers of oxides and scales are formed on the metal surface during their manufacturing, or while storage and handling. Pickling is commonly done using acids like sulfuric acid or hydrochloric acid. The type of metal and the thickness of the scales present on the metal decide the type of acid, the dipping time, and the temperature required for activation process.

Zinc Electroplating :
Proper cleaning and activation of the parts ensure that they are ready for zinc electroplating. The metal parts are first washed using water, followed by placing them into an aqueous solution, like alkaline cyanide. Then, a direct current (DC) is applied at the anode for a fixed amount of time. This results into the deposition of zinc ions at the cathode, i.e. the metal surface. For achieving uniform electroplating, it is necessary that the anode and the cathode are positioned suitably into the aqueous solution and the current flows uniformly over the entire area of the metal surface. If the current flow is not uniform, it will lead to thicker layers of zinc plating over the areas receiving more amount of current, while forming thinner layers over the recesses.
A variety of chemical agents are used along with zinc electroplating in order to achieve the desired chemical and physical properties of the final product. The properties can be altered by suitable variations in the chemical agent being used, duration of soaking, electric charge applied, and the time and temperature factors.

Benefits of Zinc Plating
• Adds anti-corrosion properties to materials.
• Offers an attractive finish.
• Low cost treatment.
• High Strength.
• Recyclability.

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Automatic Electroplating Plant
  • Automatic Electroplating Plant
  • Automatic Electroplating Plant
  • Automatic Electroplating Plant
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Automatic Electroplating Plant

Rs 19 Lakhs / UnitGet Latest Price

Usage/ApplicationIndustrial
MaterialPolypropylene
BrandSri Sai PP Works
Power SourceElectric
Voltage380-440 V
Power10-20 kW
Automation GradeAutomatic,Semi Automatic
Frequency50-60 Hz
PhaseThree Phase
Warranty1 Year

1. Automatic Gantry Barrel Electroplating Line
1). Its has mix function with full-automatic and semi-automatic, with degree of automation .
2). High Productivity ,stable quality ,saving time ,human and area
3).Intelligent operating System : Controlled by PLC .Using the Man-Machine touched interface controlling panel,can monitor and adjust the every process and data.
4). The motor with reducer transmission to insure the barrel rolling .
5). The most produce capacity can arrive 1-2 ton/hour
2. Semi-Automatic Barrel Plating Line
1).Using the remote controller . Easy to operate
2).Less investment and with little mechanical problem
3).The motor with reducer transmission to insure the barrel rolling .
3. Manually Barrel Plating Line
1.Advantage :Lowest cost, Easy to Operate.Manual lifted up and down
2.Disadvantage: More human charge

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Automatic Zinc Plating Plant
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Automatic Zinc Plating Plant

Rs 11 Lakhs / UnitGet Latest Price

Usage/ApplicationIndustrial
MaterialPolypropylene
BrandSri Sai PP Works
Power SourceElectric
Voltage380-440 V
Power10-20 kW
Automation GradeAutomatic,Semi Automatic
Frequency50-60 Hz
PhaseThree Phase

Barrel plating & Rack automatic production line can be adapted to a variety of small parts, standard parts and various types of plating needs substantial increase in labor productivity. Plating has been provided to expect from the rejection of the full set of water and drying equipment.

1. Large roller can be extremely PP PP-casting materials, CNC machine drilling.
2. The transmission system adopts each station of a transmission gear coupling, electromagnetic speed.
3. Automatic weighing feeding device can reduce labor intensity.
4. passivation automatic folder barrel washing equipment and automatic rejection of water color dryer.

We can offer from plating material dumped water drying until a full set of equipment. Special accumulated rich experience in zincate solution passivated galvanized wash tub and clip color equipment, roller and PP template for a national patent.

 

The main configuration

 

1, PLC machine adopts Mitsubishi Electric Corporation products;
2, inverter by Mitsubishi Electric Corporation products;
3, touch screen with Mitubishi electrical company''s products;

4, proximity switches and photoelectric switches from Germany Turck Electric products;
5, contactors and thermal relays Suzhou Siemens Electric Company products;
6, chemical degreasing tank 304 stainless steel electric heating tube heating, power of 48KW, 220V;

7, hot water tank made of 304 stainless steel electric heating tube heating, power 10KW, 220V;
8, anode lift sump 304 stainless steel electric heating tube heating, power of 24KW, 220V;
9, activation tank using 304 stainless steel electric heating tube heating, power 10KW, 220V;
10,Automatic temperature control using Indian Electric Company products;
11, Truck traces using Indian advanced 40-core flat cable;
12, All control cabinet, reasonable design, elegant, exquisite appearance, easy to operate, so that moisture and corrosion. Control cabinet wiring structured, clear and accurate line number, all elements have clear labeling on the operation panel in English.
13, system with automatic and manual control functions,under normal circumstances, the system is in automatic operation, such as the residence time of the workpiece in each groove, traffic levels and lifting speed. Each lane start, stop, promotion, reduction in operation and the shift can be controlled manually, but this time the other part is still controlled automatically. When a local problem in need of repair, driving to go to the manual operation, the production line can continue to run.
14, System program with interrupt, power and memory function, easy to handle unexpected situations.
15, system is equipped with the full range of emergency stop devices to prevent accidents.
16, for the user product diversity, the system can be easily modified to run the process sequence.

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Alkaline zinc Plating Plant
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Alkaline zinc Plating Plant

Rs 21 Lakhs / UnitGet Latest Price

Product Brochure

Usage/ApplicationIndustrial
MaterialPolypropylene
BrandSri Sai PP Works
Power SourceElectric
Voltage380-440 V
Power10-20 kW
Automation GradeAutomatic
Frequency50-60 Hz
PhaseThree Phase

Transporter & Gantry
It is designed and manufactured by factory with low noise, stable running and durable, safe and efficient.The crane is with high precision locating system and safety protection.

Plating tank:

It is designed and manufactured by our factory with strong structure and long lifetime.It will be used to storage the water,acid/alkaline chemicals,nickel/copper/zinc/chrome chemicals,etc.This is the basic of plating line.

Plating rectifier:

 

 

The swith mode air/water cooled rectifier is designed and manufactured by us.The rectifier can offer stable Amps and Volts for the plating line and make sure to get good plating product.This is the key of plating line.

Ventilation system:

 

 

The air scrubber is (waste gas treatment tower)      assemblied and placed customer's factory.The ventilation way is integrated exhaust system which is of high efficiency and satisfactory. And the air ducts and gas hoods are all made of PP, releasing the waste gas to avoid mutual contamination with staff and equipment.

Plating filter:

 

Offered by well-known brand" Sri Sai PP Works",good and stable quality.The purpose is to filter the chemical to remove the impurities, the plating would be smooth. The chemical will be mixed as well to ensure the temperature and density are evenly distributed, resulting in a homogenous plating

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Electroplating Automatic Plants
  • Electroplating Automatic Plants
  • Electroplating Automatic Plants
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Electroplating Automatic Plants

Rs 31 Lakhs / UnitGet Latest Price

Minimum Order Quantity: 1 Unit

Usage/Applicationzinc,copper,nickel chrome plating,anodizing
MaterialMild Steel
BrandSri Sai PP Works
Power SourceElectric
Voltage380-440 V
Power10-20 kW
Automation GradeAutomatic,Semi Automatic
Frequency50-60 Hz
PhaseThree Phase

The Plating Line can be switched either full automatic or Semi-Automatic,which applies to various kinds of hardware,electronics,fasteners, ABS,automobile and lighting industries etc.The main electrical parts we usually adopt European or Japanese brands.For other parts,such as the plating barrel,frame,tank,rectifier,pump and filter,and the electrical control cabinet,we can provide you our own registered brand products.

Additional Information:

  • Production Capacity: 3 Ton / Shift
  • Delivery Time: 30 Days

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Automatic Nickel Chrome Plant
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Automatic Nickel Chrome Plant

Rs 10 Lakhs / UnitGet Latest Price

Usage/ApplicationNickel Chrome Plating
MaterialMild Steel
FeaturesFully Automatic
Brandssppw
Chamber Size Mm X Mm X Mm50*40*30
Max Temperature C80' c

We have been successfully satisfying the diverse needs of our esteemed clients by providing a flawless gamut of Nickel Chrome Plant. The offered product is manufactured using best quality raw material and advanced machinery under the supervision of skilled professionals. Our team of quality controllers further tests this product on various parameters to ensure its flawlessness. Moreover, we offer this product at pocket-friendly prices to our respected clients within specific time frames.

 

Features:

 

  • Rugged construction

  • Smooth finish

  • Enhanced durability



Additional Information:

  • Delivery Time: 30 Days

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Zinc Ion Plating Plant
  • Zinc Ion Plating Plant
  • Zinc Ion Plating Plant
  • Zinc Ion Plating Plant
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Zinc Ion Plating Plant

Rs 29 Lakhs / UnitGet Latest Price

Product Brochure

Usage/ApplicationIndustrial
MaterialMild Steel
Power SourceElectric
Voltage380-440 V
Power10-20 kW
BrandSri Sai PP Works
Automation GradeAutomatic,Semi Automatic
Frequency50-60 Hz
PhaseThree Phase
Applicable IndustriesManufacturing Plant

Zinc Ion Plating Plant

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Automatic Tin Plating Plant
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Automatic Tin Plating Plant

Rs 21 Lakhs / UnitGet Latest Price

Usage/ApplicationIndustrial
MaterialPolypropylene
BrandSri Sai PP Works
Power SourceElectric
Voltage380-440 V
Power10-20 kW
Frequency50-60 Hz
PhaseThree Phase
Warranty1 Year

Automatic Tin Plating Plant

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Zinc Nickel Plating Plant
  • Zinc Nickel Plating Plant
  • Zinc Nickel Plating Plant
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Zinc Nickel Plating Plant

Rs 17 Lakhs / UnitGet Latest Price

Product Brochure

Usage/ApplicationIndustrial
MaterialMild Steel
Power SourceElectric
Voltage380-440 V
Power10-20 kW
BrandSri Sai PP works
Automation GradeAutomatic, Semi Automatic
Frequency50-60 Hz
PhaseThree Phase
Warranty1 Year

Zinc Nickel Plating Plant

Additional Information:

  • Production Capacity: 4Ton / day
  • Delivery Time: 30 days

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Automatic Zinc Electroplating Plant
  • Automatic Zinc Electroplating Plant
  • Automatic Zinc Electroplating Plant
  • Automatic Zinc Electroplating Plant
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Usage/ApplicationIndustrial
MaterialPolypropylene
BrandSri Sai PP Works
Power SourceElectric
Voltage380-440 V
Power10-20 kW
Automation GradeAutomatic,Semi Automatic
Frequency50-60 Hz
PhaseThree Phase

Automatic Zinc Electroplating Plant

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Automatic Nickel Plating Plant 4 Ton
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Usage/ApplicationDifferent kind of plating for metal products
MaterialMild Steel
FeaturesFlexible design,safe,stable and high strength,automatic weighting and loading
BrandSri Sai PP Works
Power SourceElectric
Voltage380-440 V
Power10-20 kW
Automation GradeAutomatic
Frequency50-60 Hz
PhaseThree Phase

Automatic Nickel Plating Plant 4 Ton

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