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144188195215245280

SS Engineering

Belgaum, Karnataka
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SS Engineering              

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Continuous Centrifugal Machine
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We have recently started the manufacturing of centrifugal machines which comprise of the batch type as well as continuous type and till date we have commissioned / under manufacturing 100 nos. (continuous type & batch type) machines for various sugar factories in india.

We intend to shortly introduce the ssk-1800 the ssb-2000 to our product range.

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Complete Sugar Plant

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S.s. Engineers offers "one –stop" solution for modern sugar plants (1000 tcd to 10000 tcd and above) right from concept to commissioning .

Features

  •     Integration with most modern technologies like co-generation,
  •     High efficiency cane milling
  •     Energy efficient boiling house
  •     Multi fuel and membrane wall boiler
  •     Minimum steam consumption (i.e. 35%),
  •     Design of each plant is customized with view to provide economy, capacity optimization , efficiency, low power and low steam consumption, advanced engineering and layouts
  •     Most economical power consumption (i.e. Less than 4.5 mw for 5000 tcd)

Till date s.s. Engineers has supplied and have under commissioning 29 nos. Complete sugar plants

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Co-generation Plants

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Today, the thrust is on the most economic use of power. Captive power generation is a value added dimension for sugar mills. A sugar plant has inherent capacity to generate much more power than its own requirement. Ss engineers have the expertise to design sugar plants with co-generation. We design sugar plants with the most economic power consumption, leaving a substantial surplus from the plant. This surplus power is in-turn supplied to the national grid.

Till date s.s. Engineers has supplied and have under commissioning 21 nos.co-generation plants from 6 mw to 50mw.

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Industrial Boiler

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S.s. Engineers design manufacture and supply custom –built most efficient boilers with membrane type furnace, travelling or dumping grate, spreader stoker, esp or wet scrubber type pollution control equipment.

Till date s.s. Engineers has supplied and have under commissioning of 75 nos. Of industrial boiler from 20 tph, 45 ata 440°c to 150 tph, 110 ata, 540°c.

Operating range

    Capacities: 20 tph to 200 tph

    Design pressure: up to 110ata

    Steam temperature: up to 540 ºc

    Fuels: bagasse, coal, lignite and other bio mass fuels

Features

    Indoor and outdoor installation

    Single drum/bi drum type pressure parts

    Membrane panel furnace

    Single stage or two stage attemperation superheater

    Multi fuel burning traveling grate spreader stoker

    Most efficient drum internals for highest steam purity

    Tall combustion chamber with most optimum combustion volume to ensure complete combustion of fuels

    Full automation from dcs control room

    Most efficient heat recovery units namely economizer & air preheater

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Boiling House Equipments

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    Vacuum filter

    Clarifier

    Evaporators

    Pans

    Crystallizer

    Evaporator

Features

    Efficient designing of boiling house equipments

    Minimizing the steam with optimum throughput.

    Cut down power requirements by 40%.

    Special vapour bleeding system along with pressure stabilization have resulted in higher throughputs of equipments

    Reduced steam consumption to 40 % on cane.

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Electrical Equipments

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We have supplied electrical systems consisting of electrical equipments for turbo generating set, co-generation projects, etc. For sugar and other industries. These include

•           generator

•           relay metering panel

•           ngr and lavt panels

•           synchronizing panels (suitable for grid paralleling)

•           step down distribution transformers -3.3kv/ 0.433 kv, 11kv / 4.33 kv rating

•           converter duty transformer - 11kv / 690v – 690v , 11 kv/433v- 433v rating

•           generator transformers – 11kv / 33kv and 11kv / 132kv rating

Plant substation equipment suitable for 33 kv, 110 kv, 132 kv systems, 33 kv, 110 kv, 132 kv transmission line and electrical equipments such ct/pt/la/tvm for import/export power measurement at substation from where power is exported.

 

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Instrumentation and automation

State-of-the-art full instrumentation systems, with emphasis on low power and steam consumption and less manpower and to avoid manual area are an integral part of all our project. Automation of complete sugar plant consist of following sections.

Boiler automation

Control logic for boiler includes the following control loops through dcs system :

•           3 elements drum level control

•           combustion control

•           deaerator pressure and level control

•           furnace draft control

•           main steam temperature ( attemperator ) control

•           blow down tank level control

•           boiler safety & protection interlocks

•           prds pressure & temperature control

•           bagasse feeder control

•           soot blower sequence control

Mill and diffuser automation

Mill and diffuser includes the following loops through dcs system :

•           mill control.

•           imbibition water flow control.

•           flow control of mixed juice.

•           rotary juice screen wash water system.

Turbine automation

Control loops for turbine includes the following control loops:

•           sealing steam pressure control loop

•           hotwell level control loop

•           turbine temperature control loop

•           turbine vibration control loop

•           turbine pressure control loop

•           turbine misc. Control loop

 

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Milling Tandems

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Ss engineers have always stood apart on the strong foundation of engineering, experience and enterprise. We have indigenously designed a complete sugar mill, meeting world class standards, the integral five/six roller mill . Ss engineers can design an economic and extraordinary milling plant of any capacity. The milling tandems are available with drives at the option of the client and offer complete flexibility.

We can provide mill tandem from 20" x 40" to 50" x 100"   

Cane milling of 12000 tcd  

Super structured mills (five/six roller integrated) patented mill.

We are proud to state that super structured mill is first of its kind technology the outcome of our rigorous r & d efforts.

The super structured mill has been designed by ss engineers, as an answer to the problems of existing five/six roller mill designs offered by other mill manufacturers. The disadvantages of long pressure chutes, large contact angles and complicated constructions, which result in low throughput, low efficiencies, more power requirement, operational and maintenance problems of the mill, are well taken care of, in our super structured mills.

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Diffuser

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Our latest endeavor is to set up a diffuser plant for juice extraction from sugarcane/sweet sorghum/sugar beet

Features

•           consumption of power is lesser than a mill tandem

•           very low maintenance costs involved

•           extraction of sucrose from prepared cane is very high

•           thermal balance for co-generation projects improving export of power

•           more flexibility

•           common for cane and beet

•           no major foundation

•           no mill house building

•           no mill house crane

 

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Turbo Generator

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Till now we have supplied around 50 turbines back pressure/ condensing with woodwork 505 governing system and avrs.

Ranging from 1 mw to 50 mw to suit captive consumption as well as co-generation needs.

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SS Engineering              

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Nature of Business

Manufacturer

Total Number of Employees

101 to 500 People

Year of Establishment

1992

Legal Status of Firm

Sole Proprietorship (Individual)
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