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144188195215245280

Sunwex Engineers

Thane, Maharashtra
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Prominent & Leading Service Provider from Thane, we offer Impact Sockets, Torque Wrenches, Torque Multipliers, Tube Removal Tools, Tube Installation Chamfering Tools and Hydraulic Tube Pulling Systems.

Impact Sockets
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Impact Sockets

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SUNEX offer you High Quality Heavy Duty Impact Socket in standard Length and Deep Length for Industrial Uses. We are offer Impact socket in 6 Point (Hexagonal) and 12 Point (Bi-hexagonal) configuration. In general 6 Point socket used where greater torque value is required and 12 Point socket being faster and more versatile. The socket comes in Metric and Inch Sizes. We also offer in accordance with ANSI, ASME, DIN, ISO, SAE standards. We also manufactured special Socket as per customer specification & requirements. 

We offer following 6 POINT or 12 POINT HEX IMPACT SOCKETS

  • 3/8” Square Drive Impact Socket, 6 or 12 Point, Standard and Deep.
  • 1/2" Square Drive Impact Socket, 6 or 12 Point, Standard and Deep.
  • 3/4" Square Drive Impact Socket, 6 or 12 Point, Standard and Deep.
  • 1" Square Drive Impact Socket, 6 or 12 Point, Standard and Deep.
  • 1-1/2" Square Drive Impact Socket, 6 or 12 Point, Standard and Deep.
  • 2-1/2" Square Drive Impact Socket, 6 or 12 Point, Standard and Deep.
  • 3-1/2" Square Drive Impact Socket, 6 or 12 Point, Standard and Deep.
  • 4-1/2" Square Drive Impact Socket, 6 Point Standard. 
  • # 4 Spline Drive Impact Socket, 6 or 12 Point, Standard and Deep.
  • # 5 Spline Drive Impact Socket, 6 or 12 Point, Standard and Deep.

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Torque Wrenches
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Torque Wrenches

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WRENCHES ARE USED FOR TIGHTNING OR LOOSENING OF FROZEN AND RUSTY NUTS & BOLTS. SLUGGING WRENCHES ARE DESIGNED FOR USE WITH HAMMER WHERE IMPACT LOAD IS REQUIRED.

SUNEX OFFER YOU FOLLOWING TORQUE MULTIPLIERS.
1. STRAIGHT RING TYPE WRENCH.
2. OFFSET HANDLE TYPE WRENCH.
3. OPEN END WRENCH.
4. TUBULAR HANDLE TYPE WRENCH.  

 

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Torque Multipliers
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Torque Multipliers

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A TORQUE MULTIPLIER IS A SIMPLE GEAR BOX ITS WORK ON THE PRICIPLE OF “EPICYCLIC GEARING”.MULTIPLIER ARE GEAR UNIT DESIGNED FOR MULTIPLICATION OF INPUT TORQUE MULTIPLIERS ARE RECOMMANDED TO BE USED WHERE HIGH TORQUE IS REQUIRED.

SUNEX OFFER YOU FOLLOWING TORQUE MULTIPLIERS.
1. HAND TORQUE MULTIPLIERS.
2. COMPACT AND LIGHT WEIGHT TORQUE MULTIPLIERS.

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Tube Removal Tools
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Tube Removal Tools

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Condenser /Heat exchanger or Boiler Tube removal is a process that involves cutting tubes, pulling out tubes and tube stubs, and even knocking tubes out of the vessel. For all your tube removal needs ranging from tube cutters to tube tuggers to pneumatic hammers.
1 . One-Revolution Tube Cutter :

Sunex One-Revolution Tube Cutters cut tubes quickly in both heat exchangers and boilers.

2. PTTC Series Tube Cutter :

Sunex PTTC (Push Type Tube Cutter) Series Cutters accommodate heat exchangers and boilers with tube OD sizes 0.625”to 2.500”(15.9 to 63.5mm)


3. Tube Drift and Collapsing Tool:


Sunex Tube drift and collapsing tools are quickly remove tube stubs from tube sheet.

4. Tube Wall reducer


Sunex wall reducer reduces the wall of expanded tube to facilitate Removal of tube from tube Sheet

5. Manual Tube Puller : 

Sunex Manual Tube Puller is ideal for pulling a limited number of tubes in heat exchangers, chillers, fin fan coolers.

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Tube Installation Chamfering Tools
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Sunex has the tube installation tools you need to get the job done. From tube gauges to tube pilots to tube end facers and more.

Tube Expanders :
As the original tube tool company, sunex invented and perfected the tube expander. Sunex manufactures tube expanders for many applications including condensers, chillers, heat exchangers, fire tube and water tube boilers, and sugar vacuum pans. Sunex tube expanders and rolling motors are the perfect pair for your tube rolling job

Tube Rolling Motors :
Sunex has a full line of tube rolling equipment to suit your application needs.

Tube Expanding Electric Drive:
Sunex has electric tube rolling motors that work powerfully to expand tubes in the most demanding applications. To help eliminate the over or under rolling of tubes, Electric Torque Controller is recommended for use with electric tube rolling motors

Tube Sheet Hole Brushes
Sunex Tube Sheet Hole Brushes clean and remove hard deposits from tube sheets and support plate holes in surface condensers and heat exchangers

Grooving (Serrating) Tools
Sunex GT Series Grooving Tools, also known as Serrating Tools, can be used manually to clean up existing grooves or can be used in Tube sheet. Sunex also have NW series grooving tool.

Tube End Facing or Chamfering Tool
Sunex  Tube End Facing Tool is the best way to face, chamfer, profile, and trim tubes in firetube and watertube boilers.

Tube End Facers
Sunex TEF Series Tube End Facers are ideal for trimming heat exchanger, condenser, and chiller tubes to a specific tube projection after tube expansion.

Tube Pilots/Guides
Sunex Tube Guides are used to pilot replacement tubes through tube sheets and tube support plates

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Hydraulic Tube Pulling Systems
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Features of Hydraulic Tube Pulling System:

  • Available with a choice of Electric-TPP System for hazardous, Explosive working environments.
  • Removes tube without any damage to tube sheet.
  • Low setup time and ease of operation.
  • High power & High speed automatic cycling, for highest speed of pull available worldwide.
  • Automatic slow start feature to minimize risk of breaking tubes and to conserve consumables.
  • Compact design of Powerpack and Gun.
  • Interchangeable pulling guns with same Powerpack 15 ton gun for light duty high speed work, 30 ton
    gun for heavy duty tube pulling and 45 ton gun for tubes upto 3” O.D.
  • Totally stainless steel construction body of powerpack for longer corrosion free life.
  • Pulls up to 3” OD tubes continuously, pulls up to 4” O.D. stub.
  • Low maintenance cost and worldwide availability of components.
  • Significant saving of time and money over conventional systems.
  • Unit is portable with handle and mounted on four wheels for easy handling.
  • Unit will pull tubes continuously through the gun effortlessly, needing only one man for operation

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Hydraulic Tube Expansion Systems
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The hydraulic pump supplied with hydraulic drive incorporates the latest state of the art of the art technology resulting in subcompact pump developing 100 bar pressure. The system is mounted on four wheels for on site manevourability.
Expansion of tube is regulated by adjusting pressure setting on pump. Once required amount of wall thinning is achieved the drive trips automatically. 

Features:

  1. Hydraulic tube expansion drive communicates with power pack via 24 V DC control cable. This ensures safety and eliminates electrical Shock hazard making it most preferred expansion method.
  2. Low setup time and ease of operation.
  3. Compact design of Power pack and Drive.
  4. Interchangeable Tube expansion drive. Same power pack suitable for all 3 drives to expand ¾” OD to 4” OD tube.
  5. High consistency in wall thinning of expanded tubes through precision controls.
  6. Reverse phase protection eliminates wrong direction of electric motor.
  7. Boiler erections get completed in record time.
  8. Silent operation, compact design, long life & low maintenance.

 

Hydraulic Pump Models

HEP – 300

HEP – 300

Oil Tank Capacity(litres)

30

45

Hydraulic oil

SAE 68

SAE 68

Maximum Working Pressure (bar)

100

100

Net Weight (Kgs)

80

100

Overall Dimension

590x270x985

790x320x985

Electric Motor

3HP;Single Phase

5 HP ; 3 Phase

Voltage

230V/110V

415V

Standard Hose Size 10 Mtrs Long

½”ID

½”ID


Hydraulic Drive



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Torque Wrenches
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Torque Wrenches

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WRENCHES ARE USED FOR TIGHTNING OR LOOSENING OF FROZEN AND RUSTY NUTS & BOLTS. SLUGGING WRENCHES ARE DESIGNED FOR USE WITH HAMMER WHERE IMPACT LOAD IS REQUIRED.

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Torque Multipliers
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Torque Multipliers

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A TORQUE MULTIPLIER IS A SIMPLE GEAR BOX ITS WORK ON THE PRICIPLE OF “EPICYCLIC GEARING”.MULTIPLIER ARE GEAR UNIT DESIGNED FOR MULTIPLICATION OF INPUT TORQUE MULTIPLIERS ARE RECOMMANDED TO BE USED WHERE HIGH TORQUE IS REQUIRED.

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Tube Cleaning Systems
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Tube Cleaning Systems

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SUNEX TUBE CLEANING MACHINES are Compact, Self - Contained, roll anywhere Units that can be used in Confined Areas. Operation trough a Foot Switch ensures the need for One Operator. The Brushes or other Cleaning Tools are rotated through the Tube at the Tip of the Flexible Shaft, Water simultaneously Flushes out loosened deposits’ leaving Tubes cleaned. Nylon Flexible Shaft ensures use in Bend Tubes. All Models are supplied with Mobile Dolly, Tool Storage Box, Single Direction Foot Switch (Optional 2 Direction Foot Switch)

 
 

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Impact Sockets
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Impact Sockets

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SUNEX offer you High Quality Heavy Duty Impact Socket in standard Length and Deep Length for Industrial Uses. We are offer Impact socket in 6 Point (Hexagonal) and 12 Point (Bi-hexagonal) configuration. In general 6 Point socket used where greater torque value is required and 12 Point socket being faster and more versatile. The socket comes in Metric and Inch Sizes. We also offer in accordance with ANSI, ASME, DIN, ISO, SAE standards. We also manufactured special Socket as per customer specification & requirements.  

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SUNEX Tube Expander consists of:

  • Mandrel – A Tapered pin through the centre to which the power is attached and when advanced pushes the rolls against the tube.
  • Rolls – A set of (3 or 5) of tapered cylindrical parts which are driven by mandrel and contact the tube wall to be expanded. The taper on the rolls is in the reverse direction and one-half the taper of the mandrel if it is a parallel roll expander
  • Cage – This is the expander body since it holds the mandrel and rolls in place. The slots which contain the rolls also provide expansion of the rolls.
  • Collar Thrust Assembly – This assembly attaches to the cage and allows adjustment of the expanding depth. The thrust collar will remain stationary against the tube sheet or tube end while the cage, mandrel and rolls expand the tube. The thrust assembly is used  on condenser or heat exchanger expanders, some furnace expanders and special boiler expander.  

To select the correct tube expander the following information is required

  • Tube OD
  • Tube wall thickness or BWG
  • Tube sheet thickness
  • Tube Material

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