TI Anode Fabricators Private Limited

Tiaano® Chennai, India design, manufacturing and commissioning of on-site Electrochlorinators for light and heavy industrial applications. Chlorine production capacity starting from few grams to 50 kilograms per hour (1200 kgs/day). Our chlorinators generate hypo with the highest chlorine concentration that is economically possible, for example - 2000 ppm by Seawater (online continuous) systems; 8000 ppm by Brine (Fresh Water + Salt) both continuous and batch type Systems. 3 ppm by Swimming Pool (online continuous) Systems; 2 ppm by fresh water (online continuous) systems.

All our systems are fail-safe and interlock controlled either locally or by remote; They are designed for both safe and hazardous area optionally with full certification; with acid cleaning system or acid free self-cleaning system like reverse polarity and high flow velocity CTE construction.

On Site Electrochlorinator Systems (Hypo Generator / Electrolyzer)

Electro chlorinator system for sea water intakes

Electrochlorinator systems for power & desalination units

Electrolyzer system for fertilizer industriesElectrolyser systems for oil & gas industries

Electro chlorination system for fuel additive plants

Electro chlorinator systems for offshore platforms

Electro chlorination system for on shore industries

Advantages Of On Site Hypochlorite Generator System

Onsite hypo chlorite generators minimize storing & handling of chlorination chemicals

Onsite electrochlorinators eliminates transportation of hazardous chlorination chemicals

Onsite electrolyzer system produces electro hypo (hypochlorite solution) instantly at site

On site electrochlorinator systems saves your money & time

Salient Features Of Our Onsite Electrolyzer Systems

Tiaano onsite electrolyser systems are fully automatic

Tiaano onsite electrolyzers are safe & simple to operate

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Port of Dispatch: Chennai
• Production Capacity: 250 kgs per Hour
• Delivery Time: 4 weeks

This is a simple and proven technology to convert sea water, by means of electrolysis into 1st grade sodium hypochlorite (ELECTRO HYPO) using hypochlorite generator (electro chlorinator system). It is always applied on-site, at the Point of Application. No chemicals are used throughout the process. Sea water is fed through an electrolyser cell (electrochlorinator). When a low voltage DC current is applied, electrolysis occurs and sodium hypo chlorite (NaOCl) is generated instantaneously. Sodium Hypochlorite is generated between 0.2% and 0.8% depending on the application. Below 1%, hypo is classified as a non-hazardous chemical although still a very effective bio growth destroyer. The only by-product, hydrogen, is safely vented into the atmosphere.

Products from Tiaano for Electro Chlorinator includes the following: 

          Electrolyzers [an assembly bundle of DSA Titanium Anodes and Cathodes] made from any forms like plate, tube, mesh and custom fabricated of titanium and nickel alloy substrates.

          Monopolar anodes, cathodes and bipolar electrodes as a spares for the electrolyzers.

          CPVC, Clear PVC, PVC with GRP and Rubber (Ebonite) lined CS Electrolyzer Housings.

          PTFE (Teflon), Silicon, Neoprene, EPDM Gaskets.

          PVDF, PTFE, PVC Spacers.

          Titanium, Steel, Copper & Brass Hard wares.

          Titanium Coolers to maintain the Hypo temperature between 5 to 27o C.

          Titanium Pipes and fittings.

          GRP pipes for Hypo dozing.

          Rubber Bellows.

          Titanium earthing electrodes.

          Hydrogen Degassing Tank / Venture.

          Hypo Storage Tank.

          Acid Washing System.

          Online Chlorine Analysers.

          System Skids.

Role of Tiaano in Electro Chlorination:

Site survey and solution provider for the better performance of exciting plant.

Design, Supply and Installation of electrolyzers.

Undertaking Operation & Maintenance contract of the existing plant.

Refurbishment or Replacement of existing plants.

Supply of electrolyzers to the OEMs as per their drawing or design.

Additional Information:

• Production Capacity: 0.5 KPH to 250 KPH
• Delivery Time: 4 Weeks

Electrolyzers for Electrochlorinators: Tiaano® is a technological leader in PPE, CTE, PPME, Bi-polar, Mono-polar & Reverse polarity TITANIUM ELECTROLYZERS (electrode assembly of titanium anode & cathodes) for Chlorinators / Anti fouling systems using onshore locations like power stations, refineries, desalination and smelters & offshore applications like ships, offshore platforms. Over 1,000 installations all over the world, Customers are supported through an international network of agents in over 60 countries

Our experience on single electrolyzer construction & installation is starting from 100 gram Cl2 per hour to 250 Kilo grams per hour.  We meet the higher capacity plants by multifold arrangement of said electrolysers. We design the cells to consume 3.5 to 4.0 DC Voltages, with the DSA coating of 5 years life warrantee, life may extended further two to three years. 

Model of our Electrolyzer and Electrode Assembly:-

Bipolar Electrodes / Electrde Assembly

Monopolar Electrodes / Electrde Assembly

Additional Information:

• Delivery Time: 3 Weeks

Chloro-Sanitizer, manufactured by Tiaano which generates a concentrated Mixed Oxidant Solution (MOS), using edible salt.  The solution destroys all classes of microorganisms (virus / bacteria / Protozoa) e.g. COVID 19.  Generator is available in various capacities suitable for small communities, disaster relief, humanisation missions and upto big water boards.   Standard size available in stock is...

Model No. Tiaano MOS – B / 0.025

Production batch: 8 hours

AC Power: Single phase. 50 or 60 Hz

DC Power: 12 V / 30 Amps

Edible salt: 750 Grams

Mixed Oxide Solution (MOS):

MOS generation per batch: 25 liters.

MOS Concentration: Max. 8000 ppm.

MOS dilution:

25 litres MOS diluted as Sanitizer of 40 liters for disinfection surfaces, objects & gloved hands etc.

25 litres MOS diluted as Sanitizer of 400 liters for disinfecting surfaces that have contact with skin.

25 litres MOS diluted as Sanitizer of 4000 liters to prevent the infection. 

Additional Information:

• Delivery Time: 1 Week

Tiaano,a complete design and fabrication company established in 1992 is into designing, manufacturing on-site Electrochlorinators for light and heavy industrial applications. The range of chlorine production capacity starting from few grams to 50 kilograms per hour (1200 kgs/day).  Our chlorinators generate hypo with the highest chlorine concentration that is economically viable, for example - 2000 ppm by Seawater (online continuous) systems; 8000 ppm by Brine (Fresh Water + Salt) both continuous and batch type Systems.  3 ppm by Swimming Pool (online continuous) Systems; 2 ppm by fresh water (online continuous) systems.  

All our systems are fail-safe and interlock controlled either locally or by remote; They are designed for both safe and hazardous area optionally with full certification; with acid cleaning system or acid free self-cleaning system like reverse polarity and high flow velocity CTE construction.  

On Site Electrochlorinator Systems (Hypo Generator / Electrolyzer)

Electro chlorinator system for sea water intakes

Electrochlorinator systems for power & desalination units

Electrolyzer system for fertilizer industries

Electrolyser systems for oil & gas industries

Electro chlorination system for fuel additive plants

Electro chlorinator systems for offshore platforms

Electro chlorination system for on shore industries

Additional Information:

• Production Capacity: 25 GPH to 250 KPH
• Delivery Time: 4 Weeks

Tiaano,a complete design and fabrication company established in 1992 is into designing, manufacturing on-site Electrochlorinators, Titanium Electrolyzers and Titanium Electrode assembly for light and heavy industrial applications. The range of chlorine production capacity starting from few grams to 50 kilograms per hour (1200 kgs/day).  Our chlorinators generate hypo with the highest chlorine concentration that is economically viable, for example - 2000 ppm by Seawater (online continuous) systems; 8000 ppm by Brine (Fresh Water + Salt) both continuous and batch type Systems.  3 ppm by Swimming Pool (online continuous) Systems; 2 ppm by fresh water (online continuous) systems.  

Types of our Electrolyzer and Electrode Assembly:-

Continuous Brine Electrolyzer with Casing (PVC with FRP, CPVC and Acrylic Casing) and Electrode Assembly (without Casing)

Seawater Electrolyzer with Casing (PVC with FRP and CPVC) and Electrode Assembly (without Casing)

Batch Brine Electrolyzer with Cable (1 hour, 8 Hours, 20 Hours)

Portable (Dip) Batch Brine Electrolyzer with Cable (8 Hours)

Model of our Electrolyzer and Electrode Assembly:-

Bipolar Electrodes

Monopolar Electrodes

Types of Electrodes / Technology:-

Parallel Plate Electrode (PPE)

Concentric Tube Electrode (CTE)

Parallel Plate and Mesh Electrodes (PPME)

Additional Information:

• Production Capacity: Max. 250 Kgs per Hour
• Delivery Time: 3 weeks

Tiaano® Electro Chlorination Portable system is manufactured and supplied as a turn-key solution, only the tubing for the water connection have to be installed. Tiaano® Electro Chlorination Portable units comprise the Electrolyzer and Pulse dozer. Additional equipment which are required is reaction tank, storage tank for the storage of generated hypo solution, level indicator, dosing pumps and acid wash system. The size of the storage tank depends on the space available and the amount of NaClO buffers to rage required. The sizing of the reaction tank also depends on capacity of the system and the salt filling is to be by manual.

Standard Tiaano® ECU / P systems are available in twelve capacity levels. They are below …. The choice of the system depends on the maximum daily chlorine demand (dosing quantity x daily maximum water flow rate).

The most widespread disinfectant used in the treatment of drinking water is chlorine, which can be applied in a variety of ways, especially Tiaano® electrolytic chlorine generation. The disinfecting properties of chlorine are based on the fact that hypochlorous acid (HClO) is produced when it is dissolved in water, according to the equation is Cl2 + H2O HCl + HClO and depend strongly on the pH value. The best effect is obtained with pH values less than 7.5

The benefits of Tiaano® electrolytic Chlorination

??? Cl2 is available in the form of Sodium Hypo Chlorite as liquid chlorine, leads no harm like Gas Chlorine.

??? Common salt is the base material, it is easy to store, easily available and not a toxic.

??? Water, Salt and electricity are needed low operating cost as world-wide use.

??? Fresh hypochlorite is always on hand – disinfectant does not disassociate like commercial hypochlorite, lower formation of chlorate as by-product.

??? Less safety requirements compare with chlorine gas based system.

??? Approved disinfection method complying with the DWI drinking water regulations.

??? Lower pH of product compared with commercial hypochlorite reduces scaling of injection points in hard water areas.

??? Robust and elementary compounds – low maintenance and long service life. Compared with the membrane electrolytic cells.

??? There is no deposit of chemicals in the tank when Sodium Hypochlorite is used.

Portable (Dip) Type Electro Chlorination Unit consists of

Electrolyser with Housing – 1 Set, Pulse Dozer – 1 Number, Rectifier – 1 Number, Reaction Tank – 1 number, Salt Dissolver – 1 number, Reaction Tank Lid – 1 Number, Hypo Storage Tank – 1 Number, Hypo Storage Tank Lid 1 Number, Level Indicator – 1 number, Hypo Dosing Pump – 2 Numbers (1 Working & 1 Standby).

Additional Information:

• Production Capacity: 1000 GPH
• Delivery Time: 3 weeks

Electrolyzers for Electrochlorinators: Tiaano® is a technological leader in PPE, CTE, PPME, Bi-polar, Mono-polar & Reverse polarity TITANIUM ELECTROLYZERS (electrode assembly of titanium anode & cathodes) for Chlorinators / Anti fouling systems using onshore locations like power stations, refineries, desalination and smelters & offshore applications like ships, offshore platforms. Over 1,000 installations all over the world, Customers are supported through an international network of agents in over 60 countries.

Process Overview 

The generation of available chlorine from brine solution / seawater as diluted Hypochlorite solution is carried out using Tiaano^® electro chlorination system.

The process is based on the partial electrolysis of sodium chloride contains in seawater. Which enters into the Electrolyser, equipped with electrodes energized under direct anodic and cathodic current. In this condition the aqueous solution of sodium chloride (NaCI), which is totally dissociated as Na* and CI, reacts at the anode to generate free chlorine according to the reaction.

2 CI → + CI₂ + 2e

While at the cathode hydrogen evolves with formation of OH ions.

2H* + 2e → H₂

Successive chemical reaction takes place in the brine among the products of the electrolysis the OH ions migrate from the cathodic area and react with Na⁺ and CI near the anode producing sodium Hypochlorite NaoCI.

This overall chemical reaction can be express as follows:

2NaOH + CI₂ → NaCIO + NaCI + H₂O

Specification of Sanilec Electrolyzer and Sanilec Electrolyser Spares

Area Classification: Safe / Non Hazardous

Application: Brine Chlorination / Seawater Chlorination

Electrolyzer Installation: Indoor,Vertical

Electrodes Type: Mono-polar

Cell arrangement: PPME

Duty: Continuous operation

Electrical connection: Series

Anode: Titanium as per ASTM B 265 Gr.1

Anode Coating: Platinum group precious Metal Oxides

Cathode: Hastelloy C 276 ASTM B 575

Internal Fasteners Titanium as per ASTM B 348 Gr.2.

Spacer PVDF/PTFE

Additional Information:

• Production Capacity: Custom Size
• Delivery Time: 1 week

Tiaano have developed a new version of Electrochlorination plant (On Site Sodium Hypochlorite Generator - Drinking Water Disinfection)give you the result of 100% its design performance 7 to 8 Gpl Cl2 output. Technically proven system is available from the capacity of 25 Gph to 1000 Gph Cl2 per hour. We here by explain you few technical points about the product.

1.    Hypo Hood with vertical dip type electrolyzer:

              i.    Due to the electrochemical reaction, cathode will produce hydrogen, it pass through hypo hood – it leads the hydrogen uplift action. 

             ii.    Because of hydrogen uplift action, there is the vacuum in the bottom of the electrolyzer, it allows the brine from outside the hood will come inside the hood for reaction.

            iii.    Because of the said reaction, entire brine will be circulated in the hood and ionized, it leads the entire brine will be chlorinated.

           iv.    Also the said reaction will reduce the hypo temperature.

            v.    Because of all the above reasons, the hypo strength will be increased as  7 to 8 Gpl (7000 ppm to 8000 ppm).

1. Constant current rectifier should be used.

1. Quality of Water (making brine) should be equivalent to potable.

1. Salt (sodium chloride) purity must be 99.99 %.

1. Rectifier should be stabilize with pure AC current input.

1. DC power output should ripple free; maximum allowable ripple is 5 %.

Additional Information:

• Delivery Time: 30 Days

System economically and safely produces powerful biocide and disinfecting agent. When injected into the cooling water circuits, on-site generated sodium hypochlorite solution provides efficient protection to the equipment against the growth of organic fouling (micro and macro). These systems generate sodium hypochlorite from seawater using an extensively field-proven electrochemical process suited for befouling control in water flood, cooling water and fire water loops:

• Water Flood Systems Bio fouling - In Oil and Gas Production, it reduces the marine growth in the condenser and heat exchanger.
• Cooling water systems Bio-fouling- On Vessels, Oil & Gas Facilities and Sea chest applications, it prevents the marine growth.
• Fire Water Systems Biofouling- Use on Pump Caisson and Loop Antifouling, it prevents the growth of mussels and algae from seawater intake.
• Ballast water treatment System in Marine Vessels- Generates biocides, meters and analyzes the residual level of both biocides and neutralizing agents and logs the performance of the overall ballast water treatment system.

Applications:

• Tug Barges
• Tankers
• Container Ships
• Cruise Ships
• Car Carriers
• Naval Vessels

Marine sewage treatment systems designed for:

• FPSOs and FSOs
• Rigs and Platforms
• Navy Vessels
• Cruise Ships and Passenger Ferries
• Work & Crew boats
• General Marine

It oxidizes the sewage in electrochemical cell as well as generates NaOCl for the disinfection of the marine waste streams. Marine sewage treatment units provide effective electrolytic treatment of both black and grey water, meeting personnel treatment capacities ranging from one to more than five hundred people, through a patented and certified process. The piping and valves included in these units meets ASTM D-1784 industry standards.

Additional Information:

• Production Capacity: 0.5 KPH to 250 KPH
• Delivery Time: 4 Weeks

As titanium has the mechanical stability and uniform current distribution character, Tiaano India design, manufacturing and supplying Platinized or MMO coated titanium electrodes for seawater chlorination. Our specially designed titanium electrodes meet the ballast water treatment requirement, as it needs to work both in low salinity water and seawater.

• Platinum group precious metal coated titanium electrodes.
• Online Hypo production directly in to the pipe line.
• Highest radical hypo leads high oxidation potential, thus high efficiency in disinfection.
• Replaces expensive Cu / Al anode system.
• Operating pressure 1 to 10 bar.
• No retention time is required.
• No storage or handling biocide.
• Disinfect / treat 250 M3 seawater per hour @15 ppm Cl2.
• Low power consumption i.e. 0.06 kWh / M3 of seawater.
• Less than 0.7 M2 food print for the treatment of 250 M3 / Hr.
• Working in low salinity water (fresh & brackish) and seawater.
• Safe for the crew and the vessels.
• Ex ‘E’ or ‘D’ enclosure.

Additional Information:

• Production Capacity: Custom Size
• Delivery Time: 3 Weeks

Chloro-Sanitizer, manufactured by Tiaano which generates a concentrated Mixed Oxidant Solution (MOS), using edible salt.  The solution destroys all classes of microorganisms (virus / bacteria / Protozoa) e.g. COVID 19.  Generator is available in various capacities suitable for small communities, disaster relief, humanisation missions and upto big water boards.   Standard size available in stock is...

Model No. Tiaano MOS – B / 0.025

Production batch: 8 hours

AC Power: Single phase. 50 or 60 Hz

DC Power: 12 V / 30 Amps

Edible salt: 750 Grams

Mixed Oxide Solution (MOS):

MOS generation per batch: 25 liters.

MOS Concentration: Max. 8000 ppm.

MOS dilution:

25 litres MOS diluted as Sanitizer of 40 liters for disinfection surfaces, objects & gloved hands etc.

25 litres MOS diluted as Sanitizer of 400 liters for disinfecting surfaces that have contact with skin.

25 litres MOS diluted as Sanitizer of 4000 liters to prevent the infection. 

Additional Information:

• Delivery Time: 3 Days

Chloro-Sanitizer, manufactured by Tiaano which generates a concentrated Mixed Oxidant Solution (MOS), using edible salt. The solution destroys all classes of microorganisms (virus / bacteria / Protozoa) e.g. COVID 19. Generator is available in various capacities suitable for small communities, disaster relief, humanization missions and water boards.

Application:-

5000 ppm - Sanitizer for disinfection surfaces, objects & gloved hands etc.

500 ppm - Sanitizer for disinfecting surfaces that have contact with skin.

100 ppm - Sanitizer to kill the virus of Covid 19.

50 ppm - Sanitizer to prevent the infection.

2 ppm - Sanitizer for disinfection of Municipal water for drinking.

Production Capacity (MOS – Sodium Hypochlorite):-

1.5 Liters Mixed Oxidant Solution Per batch (MOS)

6.25 Liters Mixed Oxidant Solution Per batch (MOS)

12.5 Liters Mixed Oxidant Solution Per batch (MOS)

25 Liters Mixed Oxidant Solution Per batch (MOS)

50 Liters Mixed Oxidant Solution Per batch (MOS)

100 Liters Mixed Oxidant Solution Per batch (MOS)

Additional Information:

• Delivery Time: 1 day

• Ease of installation and operation
• Superior performance
• Technical accuracy and flawlessness

Additional Information:

• Delivery Time: 3 Weeks

• Energy efficient
• High durability
• Reasonable price

Replacement/Refurbishment capacity of Tiaano:

We expertise for the replacement or refurbishment of electrolyzers & other spares for electrochlorinators, where the project executed by the following World Leaders, namely:

• M/s. Seven Trent De Nora, USA [Chlortec, Seachlor, Sanilec, Omni pure, Balpure]
• M/s. Siemens, USA [US Filters, Chloropac, Sanichlor, OSEC, Seapac, Electrocatalytic]
• M/s. Daiki, Japan
• M/s. Mitsubishi, Japan
• M/s. Cumberland, UK
• M/s. Pepcon, USA
• M/s. Sespi, Italy
• M/s. Nippon, Japan
• M/s. Electrichlor, USA
• M/s. Charles Thompson Limited, UK
• M/s. Sal-Chlor, Australia
• & many more unlisted companies too

Additional Information:

• Delivery Time: 3 weeks

Additional Information:

• Production Capacity: 50 GPH Min.
• Delivery Time: 3 Weeks

Tiaano,a complete design and fabrication company established in 1992 is into designing, manufacturing on-site Electrochlorinators for light and heavy industrial applications. The range of chlorine production capacity starting from few grams to 50 kilograms per hour (1200 kgs/day).  Our chlorinators generate hypo with the highest chlorine concentration that is economically viable, for example - 2000 ppm by Seawater (online continuous) systems; 8000 ppm (Max.0.8%)by Brine (Fresh Water + Salt) both continuous and batch type Systems.  3 ppm by Swimming Pool (online continuous) Systems; 2 ppm by fresh water (online continuous) systems.  

All our systems are fail-safe and interlock controlled either locally or by remote; They are designed for both safe and hazardous area optionally with full certification; with acid cleaning system or acid free self-cleaning system like reverse polarity and high flow velocity CTE construction.

Additional Information:

• Delivery Time: 3 Weeks

Salt and electricity generates pure chlorine solution in a safe, simple and cost effective way to disinfect pools.  Recommended operating conditions of the pool is: 

Eatable Salt (sodium chloride) range of 2 to 6 grams per liter, average 4 Gpl that is 0.4% (less than 12% of sea water.   Pool temperature should be15-40°C, stabilizer levels of 30-50 ppm for outdoor facilities.

When the electrodes is energized by DC current, the catalyst react with the sodium chloride and water molecules at the anode and cathode surfaces to generate the chlorine disinfectant in the form of hypochlorous acid and sodium hypochlorite in the pool water.  When the chlorine kills the pathogens and oxidizes organics or contaminants, chlorine remains returns to the native state as salt (NaCl) in water as a recycling process.

Since the 1999 Tiaano offer titanium electrodes to worldwide swimming pool equipment manufacturers for swimming pool Electrochlorinators.  Our electrodes are showing outstanding performance in self-cleaning product based on current reversal technology.  The versatility of the product allows for use in residential, spa and commercial applications. 

Typical 3-5 year chlorinator life leads lesser amount of pool store since the disinfectant is made on-site.  Electrodes are made from Titanium Grade 1 sheet and mesh as per ASTM B 265, coated with platinum group precious metal oxide. 

Additional Information:

• Production Capacity: Custom Size
• Delivery Time: 3 Weeks

Additional Information:

• Delivery Time: 30 days