TKT Hightech Cast Private Limited

TKT Hightech Cast Private Limited

Chharodi, Ahmedabad, Gujarat
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Company Factsheet

Nature of Business
Manufacturer

Total Number of Employees
101 to 500 People

Year of Establishment
2010

Legal Status of Firm
Private Limited Company

Annual Turnover
Rs. 10 - 25 Crore

TKT has a planned production capacity of 1500 metric tons per month and is the 3rd fully automated foundry with sinto installation for flaskless high pressure molding line with fcmx II in India and the 1st in Gujarat.

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Products & Services

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Sand Plant - EIRICH

Ball Bearing

TKT Hightech Cast has installed a 40 ton capacity sand plant from EIRICH Germany. The EIRICH sand preparation plants control systems are PLC controlled, and they prepare moulding sand fully automated in order to get high surface quality. Sand specifications are controlled in our fully equipped sand laboratory by experienced personnel

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Core Making

Ball Bearing
High Tech Core Shop with Cold Box & Shell Core facilities is equipped with Two Machines with Cold box process to match moulding line requirements with one machine that consists of Shell Back process to match production consistency along with the moulding lines. The TKT Hightech Cast infrastructure is also equipped with On-line core paint facility and provides a Hazard free environment.
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Melting Plant

Ball Bearing

TKT Hightech cast has installed 2000 kg x 3 Crucible Tri Track Induction Furnace from Inductotherm with a capacity of 5 T / Hr Melting. This technologically advanced induction equipment is of high quality, giving the users precision, control and accuracy in all their needs. The metal cast production services offered by TKT Hightech Cast are customized to meet the manufacturing needs of all the customers.

Having this state-of-the-art CI & SG Iron -melting furnace helps to save on cost as well as be able to produce quality products. The company has the technical expertise that is able to guide their customers through the various applications available

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Auto Pour

Ball Bearing
TKT Hightech cast has installed Tundish Auto Pour of 1000 kg capacity, one of the most advanced automatic-pouring systems to provide interactive control of the pour by monitoring and adjusting the flow of metal into the mold.
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Molding Plant

Ball Bearing

TKT Hightech Cast has installed a Double station, high pressure (Arreation), Flask Less Moulding line which provides an excellent surface finish to the metal cast product.  This also helps reduce rejection and eventual cost per product.

The benefits of Flask-less Molding are impressive and include uniformity, high density molds, high output of products, elimination of mold shift, and drastically reduced labor expense

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Shot Blasting

Ball Bearing
Shot blasting process at TKT Hightech Cast is equipped with machines from Indabarator (NESCO) & Electro Magnetic in which an abrasive material is forced through a jet nozzle using compressed air pressure. This creates a fast and effective way of cleaning or preparing surfaces for recoating using steel shots. Steel shots are sharp, hard abrasive which is used to prepare surfaces on non???ferrous metals before recoating. TKT Hightech cast has installed shot blasting wire mesh type with online capacity of 800 kg.
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Fettling Machine

Ball Bearing
For finished cast parts, fettling is very important to ensure that the parts will work properly.Hybrid Fettling Machineries from Indabarator & Electro Magnetic have been installed along with Hybrid Vibratory Shake Out Machine. Other finishing process at TKT Hightech Cast includes manual grinding with number of world class grinding machines for finishing of castings.
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Mounting Casing

Ball Bearing
CI casting & SG Iron Casting Mounting Casing with 7.10 kg, weight.
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TKT Hightech Cast Private Limited Plot No. 6, Survey No. 254/1, Opposite Chharodi Railway Station TA Sanand, District Ahmedabad, P. O. CHH, Chharodi,
Ahmedabad-382170, Gujarat, India

Nitin Dabhi ( Marketing Executive )
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