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Rail System Safety Testing & Certification

Put safety at the heart of your railway operations

Moving people and goods to where they need to go puts the rail industry at the heart of the global economy. Its viability hinges on four critical factors: reliability, availability, maintainability and safety.

Whether you’re a manufacturer, operator or rail authority, TÜV SÜD’s services ensure that you fulfill each of these criteria. We provide a complete end-to-end portfolio of consulting, engineering, testing, certification and training services for conventional and high speed as well as metro and light rail.

Why choose us?

Drawing on our 50 years of experience working on some of the world’s most significant projects, our competencies are further backed by our network of partners, proprietary tools and our very own rail testing facility.  

TÜV SÜD’s multidisciplinary experts understand the complexities and interlinking nature of the various rail tasks. They are recognised worldwide as railway safety assessors as well as expert advisors by rail manufacturers, operators and authorities including the German Federal Railway Authority (EBA).

Through our various subsidiaries such as Railcert and SIGNON, TÜV SÜD is a full service partner, providing you a range of service from planning right through to operation. All from a single source.

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Complete Rail & Metro System Services
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Manage all technical and operational aspects of railway and metro systems to ensure safety

The various rail technologies and subsystems in use today include technologies in infrastructure, rolling stock and signalling. Beyond making certain that each of these subsystems functions correctly, it is very important to ensure that they are all compatible and operate alongside each other in a safe and reliable manner. Central to this is understanding how different subsystems can affect one another when linked together as a complete system.We provide you with the skills and knowledge needed to ensure that your various systems function safely and reliably, both on their own and in conjunction with each other. TÜV SÜD is recognized as a railway safety assessor by many railway authorities and national safety authorities. Our team of 300 multidisciplinary rail experts understands the complex interlinking of rail tasks

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Electrical and Mechanical (E&M) Rail System Services
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Ensure critical railway system requirements are met

The complex interdependencies of signalling, telecommunications, power supply and other safety critical equipment and systems in the rail sector pose real challenges for operators and manufacturers. It is essential to ensure that safety, performance, quality and interoperability objectives are met as cost-efficiently as possible.

Additionally, European Train Control System (ERTMS/ETCS), a uniform control and train protection system, is set to replace the existing safety systems in Europe, presenting rail businesses with additional requirements that must be fulfilled.

TÜV SÜD and its subsidiaries have the experience and skills to provide comprehensive support for all aspects of electrical and mechanical (E&M) systems. Through Railcert, a Notified Body, we are able to facilitate a quick and efficient integration of EC verification and conformity assessment tasks. SIGNON contributes extensive expert knowledge in E&M systems, with vast experience gained from implementing over 2500 rail system and engineering projects in European and international markets.

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Rail System Generic Safety System Testing
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Ensure functional rail safety standards are met

Companies operating in the rail sector are responsible for reducing safety risks to an acceptable level, including hazards caused by malfunctions of complex systems. Functional safety failures can result in serious liability claims. IEC 61508 is the standard governing functional safety worldwide, and the CENELEC EN5012X series derived from IEC 61508 applies to the railway sector.

TÜV SÜD offers extensive rail sector expertise and experience in functional safety issues. Our extensive suite of in-house services includes independent safety assessment, certification, knowledge services and training. We can serve as a testing and certification partner to help your company achieve compliance at an acceptable cost.

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Rail Infrastructure Testing & Assessment Services
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Implement safe and reliable railway infrastructure networks

Reliable and safe infrastructure is the foundation of any railway system. Your business needs to ensure safety and reliability in the implementation of various elements of rail infrastructure in use today, including both the line network and all stationary structures. These elements include superstructure, earthworks, civil works and tunnel safety.

TÜV SÜD provides a comprehensive range of railway assessment, testing and certification solutions for ensuring the safety and reliability across your entire infrastructure.

Our laboratories are equipped with specialised technology to conduct tests on a wide variety of track components according to the corresponding standards. Additionally, we are able to offer EC certification services to technical specifications for interoperability (TSI) for Infrastructure (HS and CR INS), Persons with Reduced Mobility (PRM) and Safety in Railway Tunnels (SRT).

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Metro System Services
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Metro System Services

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Metro System Safety Testing & Assessment Services

Whether you are designing and constructing a new metro system or upgrading an existing one, higher performance considerations, increasing technical complexity and evolving passenger expectations are concerns. Beyond this, the ever-increasing requirements of metro safety standards and regulations impose a great deal of preparatory work and commercial risk on the approval process.TÜV SÜD possesses a wealth of technical experience and a proven track record in urban metro systems. Engaging our expertise at the onset ensures safety, reliability and reduced risk, both technical and commercial.We are widely recognised as a railway safety assessor by many railway authorities and National Safety Authorities; for example, NE railways and BOStrab in Bavaria & Saxony (Germany).

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Overall services
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Overall services

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End-to-end safety compliance

Our overall services are offered for each of the subsystems including complete railway systems. This includes training (in-house training of regulations, standards and operational rules), project management, system integration, management system certification (IRIS, ISO 9001 and ISO 14001), damage and cause analyses, RAMS and CSM analyses, safety management, and approval management.

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Railroad Rolling Stock Equipment Services
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Integrated vehicle approval support for meeting European and national requirements

It is essential that railway vehicle manufacturers and rolling stock operating companies meet mandatory, voluntary and contractual requirements for the assembly and functions of rolling stock and components. Navigating the mandatory requirements is challenging and time intensive. In addition, the risks of not meeting these specifications or requirements are high.

TÜV SÜD provides complete one-stop support for rolling stock, from conceptualisation to approval. We have a deep understanding of the rail regulatory requirements and our very own rail testing facility covering an area of approximately 30,000 square metres. In addition to providing thorough evaluations and reports, we offer TÜV SÜD certification marks, which are globally recognised and synonymous with quality and safety.

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