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Universal Sintered Products & Machinery

Godhra, Gujarat

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Secondary Operation Machine

Offering you a complete choice of products which include Spot Welding Machine, Carbon Brush Tamping Machine, Carbon Brush Terminal Crimping Machine, Carbon Dust Collector, Mini Carbon Dust Collector and Vaccum Pressure Imrpegnation Plant.

Spot Welding Machine
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Spot Welding Machine

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Universal Sintered Products and Machinery have the better expertise in Capacitor Discharge Welding Machine.This Machine can weld the copper wire with the M.S clip/terminal use in carbon brushes .Also it can spot the individual copper wire for carbon brushes.

Universal Sintered Products and Machinery is the only source providing the capacitor discharge machine in india for carbon brush application.

CAPACITOR DISCHARGE TYPE WELDING MACHINES

FEATURES AND BENEFITS

  • 90% Power saving.
  • Input power fluctuation does not effect output of machines.
  • Machine can be run on generator set.
  • Plastic / Rubber molded parts/copper /m.s can be weld.
  • Consistent weld quality.
  • No heating of job, so no change in color of job.
  • Re-tapping not required.
  • No change in dimensions of job.
  • Welds without distortion, discoloration or annealing due to very low heat input.
  • Short welding time location heat, minimizing adverse effect to material properties and part geometry.
  • Low power requirements low operating cost and high production rate.
  • Unaffected by power grid fluctuations.

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Carbon Brush Tamping Machine
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This machine is used for fixing copper cables into carbon brushes by tamping.

Machine body of aluminium profiles. Attached electric switch box with a programmable processor. Attached pneumatic switch box with solenoid valves. Compressed air maintenance unit. Moveable table running on ball sleeves. Two table lifting cylinders. Oil brake cylinder for slow movement of the last 10 mm of stroke. Full digital precision tamping frequency (9 steps ) by means of a fast switching valve. The force of impacts is determined by tension springs, which can be exchanged quickly.

Dependant on use three types of tamping heads are available :

Standard type tamping head for chopper cables 0.5-6.5mm diameter
Soft tamping head for chopper cables 0.3-3.4 mm diameter
Ultra light tamping head for chopper cables 0.3-2.4mm diameter
Two hand safety switch for the set up of the machine. Short set up time and therefore also suitable for short run production.

Two hand safety switch for the set up of the machine. Short set up time and therefore also suitable for short run production.

Method of operation :

After the set up of the machine the drilled carbon brush has to be placed manually in a pneumatic valve and the tamping cycle has to be started by means of the pedal switch. The brush will be clamped – the scissors moves to its back position – the table moves to its top position and made a knot itself at the end of the copper cable at the bottom of the drill hole. The clamping cylinder opens and the tamping starts. Tamping powder is now inserted uniformly on top of the knot. Between the drill hole wall and the copper cable and tamped firm to the set level in drill hole. The tamping powder quantity for stroke is adjustable. After reaching the tamping level the tamping stops and the table descents to its start position. The copper cable get clamped and the scissors cut the copper cable to the required length. Simultaneously with the scissor the pneumatic vice opens and the finished carbon brush can be taken. For each copper cable diameter you need 1 clamp, 1 tubular ram, 1 bottom plate.

Application :

For processing tamping contacts on carbon brushes and cutting the copper cable to the required length.

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Carbon Brush Terminal Crimping Machine
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Universal Sintered Products and Machinery Is the perfect solution for carbon industry. We Manufacture Various machines for Making carbon Brushes, Carbon Blocks, Carbon Vanes,Etc. Which has the larger application in various industries like sugar,textile,paper mill railways. Etc.This Brushes Can be Use for various application like powertools,Automobile,Industrial Electrical etc.

Carbon brush crimping machine is use to crimp the terminal with the copper wire. Terminal material may be brass, copper ,M.S etc which can be use to fix with the copper wire .Sometimes instead of spot welding operation crimping operation is required to connect the copper wire end with the terminals or lugs so this machine is useful for crimping.

Technical Specification :-

  • Copper Wire Diameter :- 1 mm to 6 mm
  • Terminal thickness :- 0.5 mm to 2 mm
  • Machine Tonnage:- 2 to 10 tons

Product output :-

  • 12No/mint (for Semi automatic feeding system)
  • 20 No/mint (for chain feeding system)

Method of operation :-

Machine is design with the easier setting. Top Ram can be lifted up by opening one bolt and top punch can be replaced. Bottom Die can be changes with 2 bolts opening and again top ram is to be put at the place. Setting time is 10 minutes.

Machine can come with automatic and semi automatic feeding system. For semi automatic feeding system terminal is to be place manually in die and crimping is to be carried out , while in automatic feeding system terminals come in chain form and crimping is to be carried out.

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Carbon Dust Collector
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Carbon Dust Collector

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Carbon cyclone Dust collector with filter bags.
  • MODEL-5 H.P
  • L & T starter
  • Fan Motor Crompton Make
  • Cyclone Sheet Thickness 3 mm
  • Material M.S.
  • With Proper finishing and Painting
  • Dustbin Clamp
  • Cyclone Dust collector is the system which can extract all the dust generated during various operation of carbon brush manufacturing.
  • This system collects the carbon dust and stores it and keeps the production area clean and healthy for operators.
  • Collected carbon dust can be resale as a scrape product or can be reuse as per requirement.
  • This system has the capacity to store the carbon dust for 1 month after that the bag is to be cleaned and again ready for reuse.
  • Carbon dust generated during cutting, grinding, drilling, slots, chamfer, radius etc can be collected in this system.

By the use of cyclone dust collector production area would be clean and healthy and also the waste carbon dust can be sale or use as per requirement

DUST COLLECTOR DUCTING SYSTEM

Ducting system is provided with the cyclone dust collector through which the carbon dust is transferred from the generated point of dust to the dust collector system.
Entire ducting system is provided with galvanized steel.

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Mini Carbon Dust Collector
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  • MODEL-0.5 H.P
  • With Proper finishing and Painting
  • Dustbin Clamp
  • Mini Carbon Dust collector is the system which can extract all the dust generated during various operation of carbon brush manufacturing.
  • This system collects the carbon dust and stores it and keeps the production area clean and healthy for operators.
  • Collected carbon dust can be resale as a scrape product or can be reuse as per requirement.
  • This system has the capacity to store the carbon dust for 1 week after that the Bin is to be cleaned and again ready for reuse.
  • Carbon dust generated during cutting,grinding,drilling,slots,chamfer,radius etc can be collected in this system.
By the use of Mini dust collector production area would be clean and healthy and also the waste carbon dust can be sale or use as per requirement.

Advantages :-

  • Less Area occupied
  • When other machines are not in operation mini dust collector is use for a single machine thus minimize the power consumption
  • Easy To Install and can be fixed at any point
  • Less power consumption
  • Use for connecting 2-3 Points for dust collecting
  • Noise and vibration is minimum
  • 100 % Dust Collected during operation

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Vaccum Pressure Imrpegnation Plant
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Vaccum Pressure Imrpegnation Plant

HomeVaccum Pressure Imrpegnation Plant

Universal Sintered Product and Machinery are among the eminent names in the industry for manufacturing and supplying Vacuum Pressure Impregnation Plant. The offered machine is effective in impregnating deep voids of winding for increasing the working ability of carbon blocks, mechanical vanes etc . This machine is robust in terms of construction as well.

These plant are used for insulation treatment of following electrical Product:

Carbon impregnation

  • H.V motors and generators
  • Wind turbines
  • Dry type transformers
  • Insulation material of cable
  • Power capacitor
  • H. T coils for automobile industries

Categorization:

  • VPI plant for motor windings
  • VPI plant for transformers

Technical Specification:
Impregnation tank

  • Operating pressure: 0 – 10 kg/sq cm2
  • Chamber Size range: Dia 500 mm to 3000 mm
  • Type of clamping
  • Manual clamping
  • Bayonet clamping
  • Accessories mounting
  • Safety valve
  • Pressure relief valve
  • Vacuum breaker
  • Sight and light arrangement

Storage tank:

  • Storage tank specially designed to store varnish, oils or liquids as per customer need or varnish manufacturer specified.
  • Heating system to maintain temperature ranging from 25 C to 80 C
  • Cooling system for to maintain temperature of 0 c to 25 C
  • 100 mm rock wool insulation used to avoid heat transfer

Stirrer:

  • A stirrer with 3 nos Airfoil shaped blades is provided in order to reduce temperature gradient of varnish between side walls and a center of tank
  • Stirrer speed – 70 rpm
  • Bearing housing and stool provided in order to reduce friction, noise and for ease operation


Pressure system:

  • For pressure either the line can be taken from existing compressor unit or will be provided us as per customer requirement
  • Moisture separator
  • Safety devices
  • Pressure regulator

Control Panel:

  • Control panel will be provided as per customer requirement
  • Manually operated
  • PLC based
  • Robust construction
  • User friendly
  • Easy to operate
  • Low maintenance cost

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8 Position Rotary Carbon Brush Processing Machinery
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Universal Sintered Products and Machinery is the perfect solution for carbon industry.We Manufacture Various machines for Making carbon Brushes ,Carbon Blocks,Carbon Vanes,Etc. Which has the larger application in various industries like sugar,textile,paper mill railways. Etc.This Brushes Can be Use for various application like power tools,Automobile,Industrial Electrical etc.

Universal Sintered Products and Machinery is the only solution for providing the 8 position Rotary Carbon Brush processing machinery. We Provide Full range of machinery for making carbon brushes.

This machine is incorporate with several function as per customer requirement. Functions such as feeding, drilling, tamping, Arc grinding and discharge are included in a single machine.

8 position rotary carbon brush processing machinery consist of various function such as feeding, drilling, tamping, arc grinding, discharge etc which can be useful for manufacturing of carbon brushes. This machine is customised so various operation can be added in the machine as per customer requirement.

Technical Parameters :

This Machine is use to produce power tools carbon brushes which requires different functions such as drilling,tamping, arc grinding etc .

Machine is fully automatic with output of 600-800 No’s/Hour(for power tool carbon brushes)

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