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Vulcan Industrial Engineering Co. Limited

Vithal Udyognagar, Anand, Gujarat

| GST  24AAACV2931Q1Z2

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Dragline Parts

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Industrial Gears

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Rope Shovel Parts

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Bevel Gears

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VULCAN is known for providing standard & customized engineering services and products for core industries like Mining, Cement, Steel and Energy. We have continuously invested in technologies, infrastructure and human resources in order to leverage the experience and growing manufacturing capacities to reach new markets and customer segments.
With a team of 430 employees and several veterans in the field working together, we have successfully utilized each individual's potential at the same time managed to retain the spirit of team work. Vulcan Industries was founded in 1971 in Mumbai, India. Initially Vulcan dealt with mud pumps & trading in drilling accessories. Meanwhile Vulcan also offered consulting services to various end users. It then graduated into manufacture of drilling accessories which made a mark for itself among the mining companies in India.

We shifted our base from Mumbai to Anand in 1985 with a vision to venture deeper into the manufacturing activities. Between late 80s & 90s the company saw a rapid growth rate in manufacturing facilities and the number of employees. As we introduced mining equipments spares and special industrial gearboxes, the number of employees multiplied.
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Nature of Business

Manufacturer

Legal Status of Firm

Limited Company (Ltd./Pvt.Ltd.)

GST Number

24AAACV2931Q1Z2

Dragline Parts
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Dragline Parts

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Vulcan offers a wide array of replacement parts and upgrades for your Dragline Parts.
We understands how critical and important it is for you have parts that you need, where you need them and when you need them. Experience collected from hundreds and thousands of operating hours allows us to continuously upgrade specifications and manufacturing methods, improving the performance and value of Vulcan replacement parts.
Our Design & Engineering department is continuously on research to develop and extend the service life of your equipment, improve equipment productivity and reliability, and reduce your maintenance costs. 
So if you are looking for quality replacement parts for Dragline, Vulcan is a one stop solution. We are here to serve you with our quality engineered alternative OEM parts which comes with full warranty and installation if needed. We design and build your part to full satisfaction.

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Industrial Gears
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Industrial Gears

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From beginning to end, the entire process chain of any plant requires superior performance and efficiency. Gearboxes of various types have to handle continuous operation, sometimes 300 days in a year and also to withstand the toughest environmental conditions. Vulcan offers highly reliable gearboxes for all processes involved in Cement, Thermal Power, Sugar, Steel, Material Handling or any other similar industries. Vulcan Gearboxes transfers high levels of power and torque and efficiently.
Our Helical, Bevel- Helical, Planetary Gearbox & Bevel Planetary Gearboxes covering a wide torque range are available in various types with world class quality, highest efficiencies, global availability and at a competitive price.
Vulcan understands the demands of the industry, listen to its requirements and cater reliable quality product and services for all the applications. Our product range not only comprises of supplying new gearboxes for green field projects but also provide additional services too. Vulcan focuses on providing superior engineering services to our clients; the manufacturing is merely a support activity.

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Drilling Accessories
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Drilling Accessories

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Vulcan manufactures Drilling Accessories since last four decades.
With continually upgraded material specifications and manufacturing methods, we have a best range of high performance drilling accessories for Rotary, DTH and Raise Bore Drilling. Rotary shouldered thread connection of the Drill pipes are manufactured as for API spec 7-1 & API spec 5DP. Vulcan offers drill pipes with thread joints having API monogram.
We offer a choice to select from wide range of Drilling accessories for use in Blast Hole and Water Well drilling.
Vulcan feeds drilling accessories to the world class drilling rigsmanufacturers and drilling contractors. The expertise of selection of material and process yield into maximum return to the mines & drilling industries.

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External Upset EU Drill Pipes
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  • Large diameter tubing are made upset at the ends of the drill tube to provide greater strength and reduce turbulence to a minimum.
  • Upset may be external or internal in accordance to API specification.
  • Heavy internal and external upset provides bending strength in excess of tube body.
  • The tool joints are welded to the pipe by Friction / Saw / Co2 welding to produce a high integrity solid state weld connection between tool joint & upset end drill pipe.
  • OD or ID weld rams are removed and post weld heat treatment is done of the heat affected zone.
  • Vulcan IU / EU pipes are available with NC-26 to NC-50 specifications.

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Raise Boring Drill Pipes
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Raise Boring Drill Pipes

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Vulcan is associated in supplying drilling accessories to Rotary drilling method of boring ventilations shafts, man ways and other mine operations.
All raise bore drill pipes are designed to meet the specific drilling machine capabilities.
The drill pipe is designed to suit the combined torsional / tensile requirement as well as the unit length and wrenching configuration.
Raise bore drill pipes are integral and optionally even higher strength series integral drill pipes can be supplied.
All rotary thread connections are machined on CNC lathe.
Standard strength series of Raise bore drill pipes are manufactured from SAE-4145H grade steel.
Higher strength series of Raise Bore drill pipes are manufactured from SAE-4340 grade steel.

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Rope Shovel Parts
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Rope Shovel Parts

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  • Vulcan offers a wide array of replacement parts and upgrades for your Rope Shovels. 
  • We understands how critical and important it is for you have parts that you need, where you need them and when you need them. Experience collected from hundreds and thousands of operating hours allows us to continuously upgrade specifications and manufacturing methods, improving the performance and value of Vulcan replacement parts.
  • Our Design & Engineering department is continuously on research to develop and extend the service life of your equipment, improve equipment productivity and reliability, and reduce your maintenance costs.
  • So if you are looking for great replacement parts for Shovels, Vulcan is a one stop solution. We are here to serve you with our quality engineered alternative OEM parts which comes with full warranty and installation if needed. We design and build your part to full satisfaction.

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Bevel Gears
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Bevel Gears

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Bevel gear stage, case hardened with lapped or HPG or ground gear teeth depending on load factor.
Sun gear and planet gears are case hardened and ground planet gears are supported with self aligned roller bearings
Internal ring gear out of high-alloy quenched and tempered steel, and the internal spur gear produced by hobbing or shaping.
Load distribution is by a self-aligning sun gear, which is connected with the bevel gear shaft through gear coupling.
Planet carrier with shaft out of nodular graphite cast iron.
Thrust load from the mill absorbed by tilting pad thrust bearing.
Housing out of fabricated steel heavily ribbed, circular form; thus, passing on the thrust load equally and directly into the housing wall.
Bearings; calculated service life at least 85 000 hrs.
Dust and oil proof seals on the input and output shaft along with labyrinth seals.
On type BVP type gearboxes, a helical gear stage (case hardened and ground) is added between bevel and planetary gear set thereby reducing the size of bevel set.
The upper housing section is split and the front part of it can be taken off without having to remove the complete gear unit from the mill. Thus, the input shaft bearings or the bevel gear set can be easily replaced.

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Fabricated Components
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Fabricated Components

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  • Vulcan manufactures & supply fabricated components like Dipper Handle, Dippers (Buckets), Saddle Block, Crawler Frame, Boom for Rope Shovels & Tubs, Buckets for Draglines.
  • Fabricated components carries heavy load under severe working conditions. Vulcan understands it very well. Latest computer software with 3D modeling is used for stimulation of the component to identify possible stress points so that corrective measures can be taken to avoid possible fatigue failure during operation.
  • Significant aspect of these components is that they should be lighter in weight to optimize machine capacity & efficiency, and at the same time it should have high strength to avoid fatigue failures. Dippers (Buckets) not only go under continuous fluctuating load but also have to withstand against abrasion.
  • Selection of right grade of material plays important role in long trouble free operation of these components. Vulcan uses special grade low alloy steel which are lighter in weight but have high tensile strength to meet the above requirement.
  • Welding is carried out by qualified welders with approved welding procedures. Stress relieving is done by thermal/vibration method. Stringent Quality control practices like dye penetration, X ray, UT & other NDT tests are carried out at every stage of welding.
  • Precision machining is carried out on latest technology CNC machines to achieve high accuracies for proper fitment & smooth operation eliminating possibility of failure.
  • Tubs are manufactured in segments. Controlled assembly is carried out in the workshop to maintain flatness & level of seating surfaces of gear / rail path on tub & maintaining coaxially between gear & rail (swing) circle with respect to central pintle axis.

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Equalizer Pins
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Equalizer Pins

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Pins are manufactured from medium carbon forged steel. They are deep induction hardened & ground for heavy shock load.

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Swing System Slew Bearing
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  • Vulcan manufactures & supply complete Slew bearing assembly for Shovels & Draglines which comprises of Rails, Swing Roller Assembly, Swing (Rack) Gear & Carrier Ring with all the clamping.
  • Vulcan supplies Swing gear for Shovels in conventional alloy steel single piece casting volume hardened to 240 - 260 BHN hardness. Teeth are cut on MAAG gear shaper with adequate fixtures for uniform cutting. Forged steel gears with hardness 320 - 360 BHN for extended life can be made on requests.
  • Vulcan has also designed Swing gear with two piece design for Shovels for easy maintenance. The two joint pieces are double dowelled to ensure adequate resistance against separation forces acting on the gear.
  • Vulcan has designed Carrier Ring with two piece construction. The unique design has proven to be extremely successful. Carrier Ring is manufactured with alloy steel forged bars & precision machined.
  • Rails are manufactured out of medium carbon alloy steel duly volume hardened to withstand wear & tear. Rolling surface is given proper taper and finish for smooth rolling. Modified rail design with increased collar thickness increases life of the rail. Replaceable thrust collar design can also be provided.
  • Swing rollers are manufactured from forged steel duly volume hardened to avoid wear & tear. Rollers are machined accurately on CNC machines giving proper taper and collar contour. Rollers can be supplied with special polymer bushings for smooth operation.
  • Vulcan can supply complete Swing System as per new design which facilitates easy replacement without dismantling the upper deck which is time consuming & expensive, or individual components can also be supplied as per original design.

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Bevel Helical Gear
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Bevel Helical Gear

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  • Case hardened and ground helical gears. Hardened and lapped spiral bevel gears.
  • Amply rated bearings. Housing of grey cast iron or Fabricated Construction.
  • Forced or Splash lubrication. Nominal transmission ratios according to modified R20 series.

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Drill Parts

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Vulcan has a vast experience of about 3 decades in designing and manufacturing critical transmission products for cement, sugar, thermal power, wind power and many other Material Handling equipments. Vulcan manufactures gearboxes from 100 kgs to gearboxes weighing more than 70,000 kgs.
Vulcan can provide the Rotary gear boxes for all the Atlas Copco, Drilltech / Sandvik and Terex make Drill Machines. Any other special designs can be undertaken on request.

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Power Sharing Central Drive
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Vulcan also undertakes to special one of jobs according to the requirement of customer. This includes engineering, design, manufacture and also reverse engineering wherever required

Advantages

  • Input and out put shaft in the same line
  • Input helical and depending on number of stages 2nd or 3rd stage will be of double helical herringbone gears.
  • Out put with fork coupling or Torsion shaft with geared coupling.

Accessories

  • Out put with fork coupling
  • water oil cooler
  • Can be supplied with control panel for lubrication system.

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Rotary Subs
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Rotary Subs

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  • Rotary Subs are available in reduced section subs mainly Straight Subs, Kelly saver Subs and Shock Subs.
  • Straight subs are used in the initial drilling of the pilot hole to ensure the maximum hole straightness at this vital stage.
  • Saver subs are used as throw away items in a raise bore drill string to save the more expensive drill string components from premature damage.
  • Shock subs are designed to be used between the drill and the drill pipe, on top-drive machines, to dampen shock loads created by the action of the bit. Excessive vibrations or shock loads impart damage to the drill bit, rotary- drive components, drill mast and main machinery. The elasticity provided by the bonded rubber segments of the shock subs helps to protect both drill and bit under adverse drilling conditions.
  • Vulcan Subs are made from SAE- 4145 H Grade steel and heat treated to obtain the best physical properties. Threads are cut on CNC lathe and are phosphatized to prevent galling during initial make up.

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