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Sugar Mill

We provide services for design to commissioning of sugar plant cap 500 TCD to 10,000 TCD. 
ZOY IMPEX basic strength lies in the manufacture of machinery for Sugar plants. Sugar can be produced from sugarcane. ZOY IMPEX has the complete know-how to cater to all the processes and has matched process and capacity for many different factories which have been entirely planned, designed and erected by it. To fully appreciate the comprehensive nature and flexibility of the Company''s operations one has but to look into the records. Expansion of capacity and modernisation of existing sugar factories have also been successfully undertaken.

 The range of supply includes a variety of machinery such as,

• Complete Sugar Plants
• Cane Unloading, Cane Cutters, Bagasse Handling and Transfer
• Juice and Molasses Storage Tanks
• Sugarcane Milling Tandems
• Sugar Centrifugals
• Vacuum pans, Evaporators, Juice Heaters
• Filter Presses
• Carbonation and Supplication Equipment
• Crystallizers, Sugar Dryers, Sugar Graders

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Sugar Sizer
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Sugar Sizer

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Automatic GradeSemi-Automatic, Manual
DesignCustomized, Standard
CapacityCustomized
Type of MachinesSugar Sizer

Sizers are economical solutions in a compact design. Screening is done repeatedly on up to 5 screen decks arranged above each other, where the inclination of each deck mounts upwards. The sizer is driven either by IFE unbalanced motors or by an IFE exciter drive.

Advantages

  • compact design
  • high feed rate
  • virtually no clogging
  • versatile applications
  • design and fabrication with a variety of materials
  • low weight

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Sugar Plant And Machinery
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ZOY IMPEX is a highly recognized enterprise engaged in the manufacturing, exporting and supplying of premium quality sugar machineries. we have been playing an important role in the development of India's sugar industry by providing them machineries manufactured under stringent quality checks combined with the latest technology to optimize performance. The company also manufactures customized products as per the specification and drawings of the clients by utilizing the vast knowledge, experience and expertise gained over the years.

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Cane Crushing Mill
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Cane Crushing Mill

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Capacity / SizeCustomized

Cane Crushing Mills and Milling Tandem

Successfully installed more than thirty mills of sizes ranging from 13” x 18” to 33” x 66” size

Mills are available in two options
  • With Journal Bearings
  • With Spherical Roller Bearings

Advantages
  • Capable of high fibre and hydraulic load
  • Sturdy Headstocks
  • Bearing Options
  • Less wear and tear
  • Highest Efficiency
  • Easy adjustment of operating ratios
  • Acceptability of higher & hot water imbition

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Vacuum Crystallizer
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Vacuum Crystallizer

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CapacityCustomized
Design TypeStandard, Customised
Brand/MakeZoy impex

Product Information

We offers Vacuum Crystallizers that is useful for heavy duty mixing. The company is well known for providing wide range of machineries for engineering disciplines like manufacturing of sugar. The Vacuum Crystallizers come with salient features such as :

  • Heavy duty S.A. roller / G.M. linead bearing
  • Easy maintenance
  • Continuous desired speed
  • Flameproof electrical
  • Tilting / fluid coupling
  • Top lid
  • Planetary gear unit
  • Flush type, discharge valve
  • Lubrication point drive guard


Features:

  • Enhanced service life
  • Less maintenance
  • Sturdiness

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Juice Heater
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Juice Heater

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SizeCustomized
VoltageCustomized
Power(Watts)Customized

Juice Heaters

Because high pressure steam is very valuable, exhaust steam is often used for juice heating or, if possible, preferably bled vapour from the evaporators. It is thus necessary to have a heat exchanger between vapour and juice; this is provided by the juice heaters.

The juice heater (below) consists of an assembly of tubes; the juice circulates through the tubes, and the vapour outside them. Suitable headers force the juice to pass a certain number of times from bottom to top and from top to bottom of the heater by restricting the juice each time to a few of the tubes.

The basic calculation of the juice heater is to calculate the amount of heat transferred using the overall heat transfer co-efficient (OHTC), the log mean temperature difference (LMTD) and the heating surface area.

Values of OHTC from various sources

Source

Duty

Value

Unit

Perk, ISSCT 1962, p601

Exhaust steam

46-231

BTU/ft2/°F/h

 

Vapour 1

43-221

BTU/ft2/°F/h

 

Vapour 2

41-129

BTU/ft2/°F/h

 

Vapour 3

26-125

BTU/ft2/°F/h

Webre in Hugot, 2nd Ed p452

 

250-300

BTU/ft2/°F/h

Tromp p359

 

120

BTU/ft2/°F/h

Tromp p359

Quoting Cuban conditions

100-170

BTU/ft2/°F/h

Oliver Lyle EUS Table XLVII

Calorifiers - low velocity

150

BTU/ft2/°F/h

 

Calorifiers - high velocity

300

BTU/ft2/°F/h

Bubnik et al 1995, table 445/2

water heated by saturated steam

1.300

kW/m2K

 

raw juice heated by vapour

0.600

kW/m2K

1 BTU/ft2/°F/h = 5.678 W/m2K

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Evaporators (Semi Kestner)
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CapacityCustomized
Automatic GradeAutomatic, Semi-Automatic
DesignStandard, Customized

Semi Kestner of tube length 4 Mtrs. To 6 Mtrs.

Advantages:
  • Less space required due to long tube length
  • Capacity increases by 15 – 20% Higher heat transfer & High velocity Of Juice
  • Cost Reduction
  • Less inversion losses because of less Retention time of juice at high Temperature
  • High bricks of syrup
  • Less steam quantity is required and Gives high vapour pressure, hence Vapour can bleed to pan, juice Heaters & Evaporator set

Design Features:
  • Calendria can be designed with min. 4.0 Mtrs. Long tubes up to 6.0 Mtrs. Long tube as per customers requirement & availability of exhaust back pressure of power house turbine
  • Calendria is designed by keeping sufficient annular space & to give the tangential steam entry of exhaust and non condenset gasses are taken out from centre
  • Effective juice distribution by juice coil & Flushing of juice
  • Umbrella above top tube plate is given to avoid carry over juice particles through vapour
  • Polly- baffle catcher also provided to avoid juice entrapment

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